🏷️ Basic Information Identification Make: Mazda Model: Protege 5 Year: 2002 Codes Chassis Code: BJ5W 👋 Introduction Market Position Segment: Compact Wagon / Sport Compact Target Audience: Enthusiasts seeking practical utility with a sporty flair Competitive Analysis Key Competitors 2002: Subaru Outback, Nissan Avenir, Toyota Caldina (market dependent) Key Features Body Style: 5-door compact hatchback/wagon Design Philosophy: Practicality with a youthful, sporty aesthetic ('Zoom-Zoom' era) 📋 Manual Details Coverage Areas Primary Coverage: All repair and service procedures Page Count Estimated Page Count: Detailed page count not specified, but described as 'complete' Manual Type Type: Factory Service Repair Manual Language Language: English (presumed, based on product description context) Format Format: PDF (Digital Delivery) 📖 Manual Coverage Systems Covered Engine: Complete engine system diagnostics, repair, and overhaul Suspension: Front and rear suspension components, alignment, and adjustments Driveline: Front-wheel drive system, axles, CV joints, and related components Brakes: Hydraulic brake system, ABS, disc and drum components, parking brake Transaxle: Manual and automatic transaxle service, overhaul, and diagnostics Steering: Power steering system, steering rack, linkages, and column HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair Restraints: Airbag system, seat belts, and passive restraint system service Body: Body panel repair, doors, windows, locks, and exterior trim Wire: Complete wiring diagrams, electrical component diagnosis, and troubleshooting Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic flowcharts and procedures for various system issues Repair: Step-by-step repair instructions for all major vehicle components Rebuild: Detailed overhaul procedures for engine and transaxle Technical Depth Depth: Comprehensive, suitable for professional mechanics and experienced DIYers 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF format Printable: Printable pages for workshop use Binding Type Binding: Digital (N/A) Paper Type Paper Type: Digital (N/A) ⚙️ Engine Specifications Primary Engine Engine Code: FS-DE Engine Type: 2.0L DOHC 16-valve Inline-4 Performance Horsepower: 130 hp @ 6000 rpm (approx.) Torque: 135 lb-ft @ 4000 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Sequential Multiport Fuel Injection (SMPI) Fuel Type: Unleaded Regular Gasoline (87 octane recommended) Technical Details Bore X Stroke: 83.1 mm x 92.0 mm (approx.) Compression Ratio: 9.7:1 (approx.) 🔧 Transmission Standard Type: 5-Speed Manual Transaxle Optional Type: 4-Speed Automatic Transaxle (with Overdrive) Features Manual Gear Ratios: Not specified, but typical for this era's compacts Automatic Features: Electronically controlled with lock-up torque converter Fluid Specifications Manual Fluid Type: GL-4 Gear Oil (e.g., SAE 75W-90) Automatic Fluid Type: Mazda ATF JWS3317 or equivalent MERCON V 📐 Dimensions Exterior Length: Approx. 4420 mm (174 in) Width: Approx. 1745 mm (68.7 in) Height: Approx. 1545 mm (60.8 in) Wheelbase: Approx. 2610 mm (102.8 in) Cargo Cargo Volume Rear Seats Up: Approx. 29.9 cu ft (846 L) Cargo Volume Rear Seats Down: Approx. 60.1 cu ft (1702 L) Weights Curb Weight: Approx. 1350-1400 kg (2976-3086 lbs), varies by transmission and trim 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 4-star (2002 model year) NHTSA Front Crash Test Passenger: 4-star (2002 model year) IIHS Front Offset Earning: Good (for 2002 model year) Active Features ABS: Standard Traction Control: Optional on some trims Passive Features Airbags: Driver and front passenger airbags, optional side airbags Seatbelts: Three-point seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player, optional premium audio system with subwoofer Climate Control: Manual or optional automatic climate control Driver Assistance Cruise Control: Standard on most trims Connectivity Auxiliary Input: Not typically standard, aftermarket solutions available 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles or 6 months, whichever comes first (severe duty: 3,750 miles) Engine Air Filter Replacement: Every 15,000 miles or 12 months Spark Plug Replacement: Every 60,000 miles (if using OEM or equivalent) Timing Belt Replacement: Not applicable; this engine uses a timing chain Fluid Specifications Engine Oil Type: API SG, SH, SJ or ILSAC GF-2, GF-3, SAE 5W-20 or 5W-30 (check owner's manual for exact specification and capacity) Coolant Type: Mazda FL22 Green Long Life Coolant or equivalent ethylene glycol-based antifreeze Known Issues Common Complaints 1: Ignition coil failure, mass airflow sensor issues, power steering pump leaks Common Complaints 2: Rust on body panels (especially wheel wells and rocker panels), catalytic converter issues Common Complaints 3: Transmission mount wear, occasional clutch wear (manual transmission) 📚 Vehicle History Brand Heritage Mazda Dna: Known for engaging driving dynamics ('Jinba Ittai' - horse and rider as one) Model Evolution Protege Lineage: Third generation Protege (BJ platform), Protege 5 is the wagon variant Protege 5 Introduction: Introduced for the 2002 model year in North America Production Platform: Mazda BJ platform Manufacturing Location: Japan (primarily) 🏆 Awards & Recognition Recognitions Motor Trend Award: Motor Trend Sport/Utility of the Year (Protege 5 nominated for '02) Ratings Edmunds Review Highlights: Praised for its practicality, driving dynamics, and sporty styling