🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 2002 Generation Generation: 3rd Generation (FD3S) Codes Chassis Code: FD3S 👋 Introduction Market Position Market Position: Iconic Japanese sports car, renowned for its rotary engine technology and handling characteristics. Competitive Analysis Competitors: Toyota Supra (Mk IV), Nissan 300ZX (Z32), Mitsubishi 3000GT VR-4, Porsche 911 (996). Key Features Key Features: Twin-sequential turbocharged rotary engine, lightweight chassis, near 50/50 weight distribution, sophisticated suspension, stylish design. 📋 Manual Details Coverage Areas Coverage Areas: All models and all repairs A-Z Page Count Page Count: Estimated 1500-2000+ pages (typical for comprehensive dealer service manuals) Manual Type Manual Type: Official Factory Service Manual (FSM) Language Language: English Format Format: Printed Manual (likely bound) 📖 Manual Coverage Systems Covered Engine Systems: Rotary engine (13B-REW), fuel injection, ignition system, cooling system, lubrication system, emissions control, forced induction (twin-turbo) Drivetrain Systems: Transmission (manual R154/Mazda equivalent), clutch, driveshaft, differential, axles Suspension Steering: Front and rear suspension (double wishbone), steering system (power assisted), alignment specifications Brake Systems: Front and rear brakes (disc), ABS (Anti-lock Braking System), parking brake Electrical Systems: Battery, charging system, starting system, lighting, power windows, power locks, audio system, instrument cluster, ECU (Engine Control Unit), wiring diagrams Body And Chassis: Body panels, interior trim, chassis structure, door mechanisms, glass, weatherstripping HVAC Systems: Air conditioning, heating, ventilation Wheel Tire Specs: Wheel bolt pattern (4x114.3), recommended tire sizes (e.g., 225/50R16 front, 245/40R17 rear for some trims). Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement (specific apex seals and ignition system maintenance), fluid checks and changes Diagnostic Procedures: Troubleshooting guides, fault code interpretation, diagnostic connector access, circuit testing Repair Procedures: Engine mechanical repairs, transmission overhaul, brake system repairs, suspension component replacement, electrical component repair, bodywork repair Special Procedures: Rotary engine apex seal replacement, twin-turbo system diagnostics and repair, ECU remapping considerations (if applicable to factory specs), fuel system pressure testing and cleaning Performance Tuning Guidelines: Factory specifications for optimal performance, potential baseline for modifications. Component Torque Specs: Detailed torque values for all critical fasteners (engine, chassis, suspension, brakes). Technical Depth Technical Depth: Complete rebuilds and overhauls, detailed diagnostic routines, wiring schematics, torque specifications, special tool requirements Diagnostic Flowcharts: Step-by-step diagnostic flowcharts for troubleshooting specific symptoms. 📊 Manual Specifications File Format File Format: Likely printed paper, but digital versions (PDF) are common aftermarket. Print Quality Print Quality: High quality, professional printing with clear diagrams and illustrations. Binding Type Binding Type: Likely spiral-bound or hardcover for durability in a workshop environment. Paper Type Paper Type: Durable, possibly glossy or semi-gloss paper for longevity and clarity of images. ⚙️ Engine Specifications Primary Engine Engine Type: Rotary (Wankel) Engine Code: 13B-REW Displacement: 1.3L (654cc x 2 rotor chambers) Performance Horsepower Us Spec: 255 hp @ 6500 rpm (for 2002 model) Torque Us Spec: 217 lb-ft @ 5000 rpm (for 2002 model) Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Induction Forced Induction: Twin sequential turbochargers (Hitachi HT07-4A/HT06-21S) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission: None for the 2002 model year in most markets. Features Clutch Type: Hydraulic clutch, single plate dry. Fluid Spec Transmission Fluid Type: API GL-4 or GL-5, SAE 75W-90 gear oil (check manual for specific Mazda recommendation). 📐 Dimensions Exterior Length: 167.9 inches (4265 mm) Width: 69.1 inches (1755 mm) Height: 48.2 inches (1225 mm) Wheelbase: 95.5 inches (2425 mm) Front Track: 58.3 inches (1480 mm) Rear Track: 58.5 inches (1485 mm) Weights Curb Weight: Approx. 2,844 lbs (1290 kg) for US spec. Gross Vehicle Weight Rating: Not typically highlighted, but essential for load capacity. 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 4 Stars (Passenger) for earlier FD models, specific 2002 ratings may vary but generally consistent. IIHS Side Impact: Good (for models equipped with side airbags, though not standard on all trims). Active Features Active Safety Features: Anti-lock Braking System (ABS), Traction Control System (TCS - on some models). Passive Features Passive Safety Features: Driver and passenger front airbags, side-impact door beams, crumple zones, 3-point seat belts with pre-tensioners. 💡 Technology Features Infotainment Infotainment System: Factory cassette/CD player, optional Bose premium audio system. Driver Assistance Driver Assistance Features: Limited by modern standards; primarily ABS and TCS. Connectivity Connectivity Features: None by modern standards; basic audio connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (recommended for rotary engines). Spark Plug Interval: Refer to manual; specialized platinum or iridium plugs are crucial. Intervals vary based on plug type and driving style. Coolant Flush Interval: Every 30,000 miles (48,000 km) or 2 years. Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 recommended. Consider synthetic for optimal rotary lubrication. Two-stroke oil injection for oil metering pump is...