APRILIA ATLANTIC 500 Service Repair Manual 2002 Onward
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🏷️ Basic Information Identification Make: Aprilia Model: Atlantic 500 Year: 2002 Onward 👋 Introduction Market Position Category: Maxi-scooter, premium urban mobility Target Audience: Commuters, touring riders seeking comfort and performance in a scooter format. Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing. Key Features Performance Focus: Emphasis on robust engine performance and comfortable ride for long-distance commuting and touring. Value Proposition: Empowers owners to perform significant maintenance and repairs themselves, leading to substantial cost savings on labor. 📋 Manual Details Coverage Areas Coverage Summary: Complete service, repair, maintenance, troubleshooting, and rebuilding information for the Aprilia Atlantic 500 scooter. Page Count Estimated Pages: Over 500 pages (estimated for comprehensive workshop manuals of this type) Manual Type Type: Service Repair Workshop Manual Language Language: English (typical for this market segment) Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, internal components (piston, rings, crankshaft, camshaft, valves), cylinder head, lubrication system, cooling system, fuel injection system. Transmission: Automatic CVT (Continuously Variable Transmission) disassembly, inspection, belt replacement, clutch assembly, torque converter. Brakes: Front and rear brake systems, hydraulic components, brake calipers, master cylinders, brake fluid, bleeding procedures, disc and pad inspection/replacement. Electrical: Wiring diagrams, lighting system, ignition system, starting system, charging system (stator, regulator/rectifier), battery, fuses, relays, electronic control unit (ECU) diagnostics, sensors. Chassis: Frame inspection, front suspension (forks, steering head bearings), rear suspension (shock absorber, swingarm), wheel bearings, steering system. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injection system components (injector, throttle body). Cooling System: Radiator, cooling fan, thermostat, coolant hoses, coolant specifications. Exhaust System: Exhaust pipe, muffler inspection and replacement. Bodywork: Panel removal and installation, fairings, seat, storage compartment. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel), spark plug replacement, brake fluid flush, coolant replacement, belt inspection/replacement. Troubleshooting: Diagnostic flowcharts, common problem identification, symptom-based troubleshooting for engine performance, electrical issues, starting problems, braking issues. Repair: Detailed step-by-step repair procedures for all major components and systems, including engine rebuilds, transmission overhauls, suspension work, brake system repairs. Disassembly Assembly: Complete procedures for dismantling and reassembling all mechanical and electrical components with torque specifications. Wiring Diagrams: Comprehensive and clear electrical wiring diagrams for all circuits and components. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including advanced diagnostics and component specifications. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Typically searchable text for efficient information retrieval. Print Quality Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: Not applicable (digital download) Paper Type Paper Quality: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke Displacement: 460 cc (approx.) Bore X Stroke: 92 mm x 69 mm (typical for this model) Valve Train: SOHC, 4 valves Cooling System: Liquid-cooled Performance Horsepower: Approx. 33-35 HP @ 7000-7500 RPM Torque: Approx. 37-39 Nm @ 5500-6000 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Belt: V-belt drive Features Clutch Type: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2240 mm Width: Approx. 810 mm Height: Approx. 1450 mm (seat height: ~780 mm) Weights Dry Weight: Approx. 210 kg Gross Vehicle Weight Rating: Approx. 360 kg Cargo Underseat Storage: Sufficient for one full-face helmet and some accessories. 🛡️ Safety Features Active Features Braking System: Dual disc front brakes, single disc rear brake, often with ABS as an optional or standard feature on later models/trims. Lighting: Halogen headlights, LED tail/brake lights. Passive Features Frame Construction: Steel frame for rigidity and durability. 💡 Technology Features Infotainment Dashboard: Digital and analog instrument cluster displaying speed, RPM, fuel level, engine temperature, odometer, trip meter. Driver Assistance ABS: Anti-lock Braking System available on some variants or as an option. Connectivity Charging Port: Optional accessory charging socket available for electronic devices. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually. Oil Filter Replacement: Every 3,000 - 5,000 km (or with every oil change). Air Filter Cleaning Replacement: Check every 3,000 km, clean/replace as needed (typically every 6,000 - 10,000 km). Spark Plug Replacement: Every 6,000 - 10,000 km. Cvt Belt Inspection Replacement: Inspect every 6,000 km, replace every 12,000 - 18,000 km (depending on wear). Brake Fluid Flush: Every 2 years or as per manual recommendation. Fluid Specifications Engine Oil Type: SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2 (check manual for exact spec). Engine Oil Capacity: Approx. 1.6 - 1.8 liters (with filter change). Coolant Type: Ethylene glycol-based coolant (50% mixture with distilled water). Brake Fluid Type: DOT 4 Known Issues Common Wear Item: CVT drive belt wear, voltage regulator failure (common on many scooters), front fork seal leaks. Potential Electrical Gremlins: Can sometimes experience...
Front and rear brake systems, hydraulic components, brake calipers, master cylinders, brake fluid, bleeding procedures, disc and pad inspection/replacement.
Electrical:
Wiring diagrams, lighting system, ignition system, starting system, charging system (stator, regulator/rectifier), battery, fuses, relays, electronic control unit (ECU) diagnostics, sensors.
Chassis:
Frame inspection, front suspension (forks, steering head bearings), rear suspension (shock absorber, swingarm), wheel bearings, steering system.
Diagnostic flowcharts, common problem identification, symptom-based troubleshooting for engine performance, electrical issues, starting problems, braking issues.
Repair:
Detailed step-by-step repair procedures for all major components and systems, including engine rebuilds, transmission overhauls, suspension work, brake system repairs.
Disassembly Assembly:
Complete procedures for dismantling and reassembling all mechanical and electrical components with torque specifications.
Wiring Diagrams:
Comprehensive and clear electrical wiring diagrams for all circuits and components.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to full engine and transmission rebuilds, including advanced diagnostics and component specifications.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Typically searchable text for efficient information retrieval.
Sufficient for one full-face helmet and some accessories.
🛡️ Safety Features
Active Features
Braking System:
Dual disc front brakes, single disc rear brake, often with ABS as an optional or standard feature on later models/trims.
Lighting:
Halogen headlights, LED tail/brake lights.
Passive Features
Frame Construction:
Steel frame for rigidity and durability.
💡 Technology Features
Infotainment
Dashboard:
Digital and analog instrument cluster displaying speed, RPM, fuel level, engine temperature, odometer, trip meter.
Driver Assistance
ABS:
Anti-lock Braking System available on some variants or as an option.
Connectivity
Charging Port:
Optional accessory charging socket available for electronic devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually.
Oil Filter Replacement:
Every 3,000 - 5,000 km (or with every oil change).
Air Filter Cleaning Replacement:
Check every 3,000 km, clean/replace as needed (typically every 6,000 - 10,000 km).
Spark Plug Replacement:
Every 6,000 - 10,000 km.
Cvt Belt Inspection Replacement:
Inspect every 6,000 km, replace every 12,000 - 18,000 km (depending on wear).
Brake Fluid Flush:
Every 2 years or as per manual recommendation.
Fluid Specifications
Engine Oil Type:
SAE 10W-40 or 15W-50, API SG/SH/SJ or higher, JASO MA/MA2 (check manual for exact spec).
Engine Oil Capacity:
Approx. 1.6 - 1.8 liters (with filter change).
Coolant Type:
Ethylene glycol-based coolant (50% mixture with distilled water).
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Item:
CVT drive belt wear, voltage regulator failure (common on many scooters), front fork seal leaks.
Potential Electrical Gremlins:
Can sometimes experience minor electrical issues if wiring is not properly maintained or modified.
Cooling System Maintenance:
Regular coolant checks and flushes are important to prevent overheating.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sporty motorcycles and scooters, often with a focus on performance and design.
Model Evolution
Introduction Year:
The Atlantic range was introduced in the early 2000s as Aprilia's offering in the maxi-scooter segment.
Production
Manufacturing Location:
Typically manufactured in Italy.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
While specific awards for this exact model year are not readily documented publicly, Aprilia's scooters are generally well-regarded for their performance and Italian design flair within the maxi-scooter segment.
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