🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine Variant: 2.2i 16V Codes Chassis Code: X2 (Type 1 / Phase 1.5) 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Key Competitors: Renault Espace, Chrysler Voyager, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra Key Features Design Philosophy: Designed as a versatile family vehicle with spacious interior, modular seating, and comfort-oriented ride. 📋 Manual Details Coverage Areas Region Covered: Global (primarily Europe) Page Count Estimated Page Count: High (typical for a full workshop manual, estimated 1500-3000+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (complete disassembly and reassembly, component testing) Engine Management System: Yes (ECU, sensors, actuators, fuel injection, ignition) Transmission Manual: Yes (gearbox overhaul, clutch service) Transmission Automatic: Likely covered, depending on specific variant sold (check if optional) Drivetrain Front Wheel Drive: Yes (axles, CV joints, differential) Suspension Front: Yes (struts, wishbones, anti-roll bar) Suspension Rear: Yes (multi-link/torsion beam, dampers, springs) Brakes Front: Yes (discs, calipers, pads, ABS) Brakes Rear: Yes (discs/drums, calipers, pads, ABS) Steering: Yes (power steering system, column, rack and pinion) Electrical System Basic: Yes (battery, starter, alternator, lighting) Electrical System Body: Yes (interior/exterior lights, power windows, locks, mirrors) Climate Control: Yes (HVAC system, A/C service, heater core) Body And Chassis: Yes (body panels, doors, trim, chassis components) Safety Systems: Yes (airbags, seatbelts, potentially ABS/ESP diagnostics) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, spark plugs, coolant) Troubleshooting: Yes (diagnostic procedures, symptom-based troubleshooting guides) Component Repair: Yes (step-by-step repair instructions for all major components) Disassembly Reassembly: Yes (comprehensive instructions for complete teardown) Torque Specifications: Yes (essential for engine, chassis, and bolt tightening) Wiring Diagrams: Yes (crucial for electrical troubleshooting) Diagnostic Trouble Codes DTCs: Yes (likely includes common DTCs and their interpretation) Technical Depth Depth: Comprehensive (covers everything from basic maintenance to full engine rebuilds and complex electrical diagnostics) 📊 Manual Specifications File Format Readability: High (zoomable, clear text) Print Quality Printable: Yes (full printable specifications) Binding Type Delivery Method: Instant Download Paper Type Compatibility: All computers (Windows & Mac) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated petrol Engine Code: ES9J4 (or similar EW10 variants potentially rebadged for 2.2) Displacement: 2.2 Liters (2179 cc) Valvetrain: DOHC, 16 Valves (4 valves per cylinder) Performance Horsepower Ps: Approximately 136 PS @ 5300 rpm (engine code ES9J4 is typically 12V V6, this suggests a re-evaluation or a lesser-known variant of the 2.2i. The EW10J4 is 2.0L, 136 PS. It's probable this is a variation of the EW or a specific EW variant for the 806. The common 2.2L petrol for this era might be the EW12J4 if it was available). Torque Nm: Approximately 205 Nm @ 4000 rpm Fuel System Injection Type: Multi-point Fuel Injection (MPI) / Sequential Fuel Injection (SFI) Fuel Type: Unleaded Petrol (RON 95 recommended) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (likely available) Features Gear Ratios: Specific ratios would be detailed in the manual. 📐 Dimensions Exterior Length Mm: 4615 Width Mm: 1794 Height Mm: 1752 Weights Curb Weight Kg: Approx. 1650-1750 kg (depending on equipment) Cargo Luggage Capacity Liters: Variable, typically 340-1500+ L (with seats removed/folded) 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (for early models, potential improvements in later phases) Active Features ABS: Standard Esp Traction Control: Optional, depending on trim level Passive Features Airbags: Driver, Front Passenger, Side Airbags (standard/optional depending on trim) 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with multiple speaker configurations. Steering wheel controls might be present on higher trims. Driver Assistance Cruise Control: Optional Connectivity Auxiliary Input: Unlikely standard, might be aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval Km: 15,000 km or 12 months (whichever comes first) for petrol engines (refer to manual for exact) Timing Belt Interval Km: 120,000 km or 8 years (whichever comes first) for petrol engines (critical to follow) Fluid Specifications Engine Oil Type: Fully Synthetic SAE 5W-40, API SL/CF, ACEA A3/B4 (or latest equivalent, e.g., C3 for newer specs) Coolant Type: Glaceol RX Type D (or equivalent Orange OAT coolant) Brake Fluid Type: DOT 4 Known Issues Common Electrical: Wiring harness degradation, faulty window regulators, central locking issues, BSI (Body Control Unit) glitches. Common Engine: Oil leaks from seals, occasional issues with ignition coils, potential for exhaust gas recirculation (EGR) valve issues. Common Suspension: Wear on suspension bushings, ball joints, and potentially rear axle mounting points. 📚 Vehicle History Brand Heritage Manufacturer Origin: France Model Evolution Platform Sharing: Shared platform with Fiat Ulysse, Lancia Zeta, and Citroën Synergie (Eurovan platform). Generation Phase: Phase 1.5 (Facelifted model) Production Production Period: 1994-2002 (806) 🏆 Awards & Recognition Recognitions Category Recognition: Praised for interior space, modularity, and comfort for a...