Dodge SX 2.0 2003 2004 2005 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Dodge Model: SX 2.0 Years: 2003, 2004, 2005 Codes Platform Code: Dodge SX 2.0 is a rebadged Mitsubishi Lancer (CS platform) 👋 Introduction Market Position Positioning: Compact sedan/hatchback positioned as an affordable and practical option in its segment. Competitive Analysis Competitors: Competed with vehicles like the Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier/Cobalt. Key Features Platform Sharing: Based on the Mitsubishi Lancer platform, benefiting from Mitsubishi's engineering. Value Proposition: Offered a balance of affordability, decent fuel economy, and practicality. 📋 Manual Details Coverage Areas Primary Coverage: North America Page Count Estimated Page Count: Likely extensive, typical workshop manuals for this era range from 800 to 1500+ pages due to comprehensive coverage. Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF (Electronic Delivery) 📖 Manual Coverage Systems Covered Engine: Engine mechanical (assembly, disassembly, overhaul), fuel system, ignition system, lubrication system, cooling system, emission control systems. Transmission: Manual and automatic transmission repair, overhaul, removal, installation, and diagnosis. Drivetrain: Driveshafts, axles, differentials, wheel bearings. Suspension: Front and rear suspension components, steering systems, alignment procedures, shock absorbers, struts. Brakes: Brake system components (discs, pads, calipers, lines), hydraulic system, ABS system, parking brake. Electrical: Wiring diagrams, lighting systems, starting and charging systems, battery, fuses, relays, ECUs, body control modules. Body: Body panel removal and installation, doors, windows, locks, interior trim, bumpers, exterior trim, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Diagnostic Troubleshooting: Diagnostic procedures, fault codes, troubleshooting charts, symptom-based diagnosis. Procedures Included Maintenance: Routine maintenance procedures, fluid changes, filter replacements, inspections, tune-ups. Repair: Component repair, overhaul, and replacement for all major systems. Installation: Removal and installation procedures for various components and assemblies. Disassembly Assembly: Detailed step-by-step instructions for disassembling and reassembling vehicle components. Technical Depth Depth: Comprehensive, suitable for professional technicians, covering from routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable Binding Type Binding: Not applicable (PDF format) Paper Type Paper Type: Not applicable (PDF format) Searchability Text Search: Likely searchable text, enabling quick navigation to specific topics. ⚙️ Engine Specifications Primary Engine Engine Code: Likely the Mitsubishi 4G94 SOHC Inline-4 engine, as used in the Lancer. Displacement: 2.0 Liters (1997 cc) Performance Horsepower: Approximately 120-135 hp, depending on specific market tuning. Torque: Approximately 130-140 lb-ft, depending on specific market tuning. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-port injection. Ignition Ignition Type: Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil packs. Engine Management ECU: Engine Control Unit (ECU) managing fuel, ignition, and emissions. 🔧 Transmission Standard Transmission Type: 5-speed manual transmission. Optional Transmission Type: 4-speed automatic transmission. Features Control System: Electronic control for automatic transmission, clutch system for manual. 📐 Dimensions Exterior Body Styles: Typically offered as a 4-door sedan and a 5-door hatchback (referred to as the SX Sportback or similar). Weights Curb Weight: Approximately 2,700 - 2,900 lbs (1225 - 1315 kg), varying by body style and transmission. 🛡️ Safety Features Ratings NHTSA Front Impact: Likely received 4-star ratings in front impact tests by NHTSA (based on Lancer data). IIHS Offset Front: Likely received 'Good' or 'Acceptable' ratings in IIHS offset frontal crash tests (based on Lancer data). Active Features ABS: Anti-lock Braking System (ABS) often available as an option or standard on higher trims. Traction Control: Traction Control System (TCS) may be available on select models. Passive Features Airbags: Front airbags standard; side airbags and curtain airbags may be optional on certain trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD audio system, with optional cassette player. Some higher trims may have premium audio. Connectivity: Limited connectivity; typically no Bluetooth or USB integration in base models of this era. Driver Assistance Cruise Control: Cruise control often available on higher trim levels. Keyless Entry: Keyless entry system may be an option on some models. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions and oil type. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on conditions. Spark Plugs: Platinum or Iridium spark plugs typically have service intervals of 60,000-100,000 miles (96,000-160,000 km). Fluid Specifications Engine Oil Type: SAE 5W-30 or 5W-20, meeting API SN or similar specification. Refer to manual for exact OEM recommendation. Coolant Type: Ethylene Glycol based coolant, typically a P-HOAT (Phosphate-Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, often pink or orange. Consult manual for specific Mopar or equivalent specification. Transmission Fluid Manual: API GL-4 gear oil, SAE 75W-90 viscosity. Transmission Fluid Automatic: ATF SP III or equivalent. Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Engine Idling: Potential for rough idling or stalling due to dirty throttle body or mass...
Component repair, overhaul, and replacement for all major systems.
Installation:
Removal and installation procedures for various components and assemblies.
Disassembly Assembly:
Detailed step-by-step instructions for disassembling and reassembling vehicle components.
Technical Depth
Depth:
Comprehensive, suitable for professional technicians, covering from routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
Not applicable (PDF format)
Paper Type
Paper Type:
Not applicable (PDF format)
Searchability
Text Search:
Likely searchable text, enabling quick navigation to specific topics.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely the Mitsubishi 4G94 SOHC Inline-4 engine, as used in the Lancer.
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower:
Approximately 120-135 hp, depending on specific market tuning.
Torque:
Approximately 130-140 lb-ft, depending on specific market tuning.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-port injection.
Ignition
Ignition Type:
Distributorless Ignition System (DIS) with coil-on-plug (COP) or coil packs.
Engine Management
ECU:
Engine Control Unit (ECU) managing fuel, ignition, and emissions.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission.
Optional
Transmission Type:
4-speed automatic transmission.
Features
Control System:
Electronic control for automatic transmission, clutch system for manual.
📐 Dimensions
Exterior
Body Styles:
Typically offered as a 4-door sedan and a 5-door hatchback (referred to as the SX Sportback or similar).
Weights
Curb Weight:
Approximately 2,700 - 2,900 lbs (1225 - 1315 kg), varying by body style and transmission.
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely received 4-star ratings in front impact tests by NHTSA (based on Lancer data).
IIHS Offset Front:
Likely received 'Good' or 'Acceptable' ratings in IIHS offset frontal crash tests (based on Lancer data).
Active Features
ABS:
Anti-lock Braking System (ABS) often available as an option or standard on higher trims.
Traction Control:
Traction Control System (TCS) may be available on select models.
Passive Features
Airbags:
Front airbags standard; side airbags and curtain airbags may be optional on certain trims.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD audio system, with optional cassette player. Some higher trims may have premium audio.
Connectivity:
Limited connectivity; typically no Bluetooth or USB integration in base models of this era.
Driver Assistance
Cruise Control:
Cruise control often available on higher trim levels.
Keyless Entry:
Keyless entry system may be an option on some models.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on conditions.
Spark Plugs:
Platinum or Iridium spark plugs typically have service intervals of 60,000-100,000 miles (96,000-160,000 km).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-20, meeting API SN or similar specification. Refer to manual for exact OEM recommendation.
Coolant Type:
Ethylene Glycol based coolant, typically a P-HOAT (Phosphate-Hybrid Organic Acid Technology) or OAT (Organic Acid Technology) coolant, often pink or orange. Consult manual for specific Mopar or equivalent specification.
Transmission Fluid Manual:
API GL-4 gear oil, SAE 75W-90 viscosity.
Transmission Fluid Automatic:
ATF SP III or equivalent.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Engine Idling:
Potential for rough idling or stalling due to dirty throttle body or mass airflow sensor.
Suspension Noise:
Worn sway bar links or bushings can cause knocking or rattling noises over bumps.
Transmission Shifting:
Automatic transmissions may exhibit hesitant shifting or slipping if fluid is low or contaminated.
Electrical Connectors:
Corrosion in electrical connectors, especially ground points, can lead to intermittent electrical issues.
📚 Vehicle History
Brand Heritage
Dodge Brand:
Dodge, a division of Chrysler, has a long history of producing a wide range of vehicles, known for performance and utility.
Model Evolution
Sx 2.0 Origin:
The Dodge SX 2.0 was a rebadged version of the Mitsubishi Lancer (CS generation) sold in North America to fill a gap in Dodge's compact car lineup.
Production
Production Period:
2003-2005 model years.
Manufacturing Location:
Likely produced in Japan or other Mitsubishi global assembly plants.
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