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Kawasaki KFX 700 Quad ATV 2003-2009 Workshop Service Manual

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🏷️ Basic Information Identification Make: Kawasaki Model: KFX 700 Vehicle Type: Quad ATV Product Name: Kawasaki KFX 700 Quad ATV 2003-2009 Workshop Service Manual PDF Download 👋 Introduction Market Position Target User: Mechanics and DIY enthusiasts seeking to repair, adjust, or maintain their Kawasaki KFX 700. Key Features Ease Of Use: Prepared with simple explanations, making it accessible even for relatively new personnel. Value Proposition Repair Assurance: Ensures satisfactory after-service and enables thorough maintenance and disassembly of the vehicle. 📋 Manual Details Coverage Areas Applicable Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Page Count: 428 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, diagnosis, troubleshooting, specifications, torque values. Transmission: Transmission removal, installation, disassembly, assembly, maintenance, adjustments, lubrication, specifications. Drivetrain: Axles, CV joints, differential maintenance and repair, lubrication, specifications. Suspension: Front and rear suspension component service, shock absorber adjustment and replacement, A-arm service, bearings, lubrication. Brakes: Brake system diagnosis, hydraulic system service, caliper, rotor, brake line replacement, bleeding procedures, specifications. Steering: Steering system diagnosis, tie rod ends, steering rack service, adjustments, lubrication. Electrical System: Ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery service, wiring diagrams, troubleshooting. Fuel System: Carburetor service, cleaning, adjustment, fuel pump, fuel lines, fuel tank maintenance, specifications. Cooling System: Radiator, fan, thermostat, coolant flushing and replacement, hose inspection and replacement, specifications. Exhaust System: Muffler and pipe inspection, replacement, gasket service. Bodywork: Body panel removal and installation, plastics, seat service, graphics application guidelines. Procedures Included General Maintenance: Oil changes, filter replacements, lubrication points, tire pressure checks, general inspection. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. Disassembly Assembly: Step-by-step instructions for removing and reinstalling all major components and sub-assemblies. Adjustments: Carburetor synchronization, valve clearance, brake lever free play, throttle cable, clutch adjustments. Repair Rebuild: Detailed procedures for repairing or rebuilding engine components, transmissions, and other mechanical parts. Wiring Diagrams: Comprehensive electrical schematics for accurate diagnosis and repair of electrical systems. Technical Depth Depth Of Coverage: Comprehensive, detailed step-by-step procedures, including pictorial diagrams, exploded views, and service data. Diagnostic Information: Includes diagnosis, testing, and troubleshooting for all systems. Special Tools: References special service tool numbers and illustrates their usage where necessary for specific repair operations. Specifications: Provides service data, factory specifications, allowable limits, and tightening torques for all components. 📊 Manual Specifications File Quality Print Quality: Printable, high-resolution PDF allowing for clear reproduction of text and diagrams. Compatibility Operating Systems: Compatible with Windows, Mac, and Linux operating systems. Requirements Software Requirement: Requires Adobe Reader or compatible PDF viewer. Delivery Delivery Method: Instant PDF download upon secure payment completion. Completeness Manual Completeness: 100% complete and intact, with no missing or corrupt pages/sections. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, V-twin, SOHC, 4 valves per cylinder Displacement: 697 cc Performance Bore X Stroke: 82.0 x 66.2 mm Compression Ratio: 9.2:1 Fuel System Carburetion: Dual Keihin CVKR-D32 carburetors Fuel Type: Unleaded gasoline Lubrication Oil Type: Refer to manual for specific oil grade (e.g., SAE 10W-40) Ignition Ignition System: Digital CDI with electronic ignition advance 🔧 Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with F, N, R Features Clutch Type: Automatic centrifugal clutch Lubrication Transmission Fluid: Refer to manual for specific fluid type and capacity 📐 Dimensions Exterior Overall Length: Approximately 74.2 inches Overall Width: Approximately 45.9 inches Overall Height: Approximately 43.1 inches Weights Dry Weight: Approximately 558 lbs Ground Clearance: Approximately 9.6 inches Wheels Tires Front Tire Size: AT22x7-10 Rear Tire Size: AT22x10-9 Wheelbase: Approximately 50.6 inches 🛡️ Safety Features Passive Features Hand Grips: High-grip handlebars and grips for control. Footwells: Protective footwells with heel guards. Precautions Tool Usage: Emphasizes using correct special service tools or equipment, avoiding makeshift tools to prevent adverse effects on safe operation. 💡 Technology Features Infotainment Instrumentation: Digital/analog instrument cluster providing speed, RPM, fuel level, gear indicator, and warning lights. Driver Assistance None: As a sport ATV, advanced driver assistance systems are not applicable. 🔧 Maintenance Service Intervals Engine Oil Change: Refer to periodic maintenance chart in the manual for specific intervals based on usage. Air Filter Cleaning: Regular inspection and cleaning/replacement as per the maintenance schedule. Spark Plug Maintenance: Inspection and replacement at recommended intervals. Fluid Specifications Engine Oil Grade: Manual specifies approved lubricants; typically SAE 10W-40 or similar for this model. Coolant Type: Mixture of antifreeze and water; specific type and ratio detailed in the manual. Known Issues Carburetor Issues: Potential for carburetor gumming or maladjustment if not properly maintained or if stale fuel is used. Belt Wear: CVT belt wear is a common maintenance item on all CVT systems; inspection and timely replacement are crucial. Suspension Components: Standard wear and tear on bushings and bearings in the suspension and steering components. Recommendations Preventative...
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Typ: Atv
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Art.-Nr: 80266
Sammlungen: ALL ATV Powersports

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Kawasaki KFX 700 Quad ATV 2003-2009 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KFX 700
Vehicle Type:
Quad ATV
Product Name:
Kawasaki KFX 700 Quad ATV 2003-2009 Workshop Service Manual PDF Download
👋 Introduction
Market Position
Target User:
Mechanics and DIY enthusiasts seeking to repair, adjust, or maintain their Kawasaki KFX 700.
Key Features
Ease Of Use:
Prepared with simple explanations, making it accessible even for relatively new personnel.
Value Proposition
Repair Assurance:
Ensures satisfactory after-service and enables thorough maintenance and disassembly of the vehicle.
📋 Manual Details
Coverage Areas
Applicable Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009
Page Count
Page Count:
428
Manual Type
Manual Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, diagnosis, troubleshooting, specifications, torque values.
Transmission:
Transmission removal, installation, disassembly, assembly, maintenance, adjustments, lubrication, specifications.
Drivetrain:
Axles, CV joints, differential maintenance and repair, lubrication, specifications.
Suspension:
Front and rear suspension component service, shock absorber adjustment and replacement, A-arm service, bearings, lubrication.
Brakes:
Brake system diagnosis, hydraulic system service, caliper, rotor, brake line replacement, bleeding procedures, specifications.
Steering:
Steering system diagnosis, tie rod ends, steering rack service, adjustments, lubrication.
Electrical System:
Ignition system, lighting, charging system (stator, regulator/rectifier), starter motor, battery service, wiring diagrams, troubleshooting.
Fuel System:
Carburetor service, cleaning, adjustment, fuel pump, fuel lines, fuel tank maintenance, specifications.
Cooling System:
Radiator, fan, thermostat, coolant flushing and replacement, hose inspection and replacement, specifications.
Exhaust System:
Muffler and pipe inspection, replacement, gasket service.
Bodywork:
Body panel removal and installation, plastics, seat service, graphics application guidelines.
Procedures Included
General Maintenance:
Oil changes, filter replacements, lubrication points, tire pressure checks, general inspection.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides.
Disassembly Assembly:
Step-by-step instructions for removing and reinstalling all major components and sub-assemblies.
Adjustments:
Carburetor synchronization, valve clearance, brake lever free play, throttle cable, clutch adjustments.
Repair Rebuild:
Detailed procedures for repairing or rebuilding engine components, transmissions, and other mechanical parts.
Wiring Diagrams:
Comprehensive electrical schematics for accurate diagnosis and repair of electrical systems.
Technical Depth
Depth Of Coverage:
Comprehensive, detailed step-by-step procedures, including pictorial diagrams, exploded views, and service data.
Diagnostic Information:
Includes diagnosis, testing, and troubleshooting for all systems.
Special Tools:
References special service tool numbers and illustrates their usage where necessary for specific repair operations.
Specifications:
Provides service data, factory specifications, allowable limits, and tightening torques for all components.
📊 Manual Specifications
File Quality
Print Quality:
Printable, high-resolution PDF allowing for clear reproduction of text and diagrams.
Compatibility
Operating Systems:
Compatible with Windows, Mac, and Linux operating systems.
Requirements
Software Requirement:
Requires Adobe Reader or compatible PDF viewer.
Delivery
Delivery Method:
Instant PDF download upon secure payment completion.
Completeness
Manual Completeness:
100% complete and intact, with no missing or corrupt pages/sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, V-twin, SOHC, 4 valves per cylinder
Displacement:
697 cc
Performance
Bore X Stroke:
82.0 x 66.2 mm
Compression Ratio:
9.2:1
Fuel System
Carburetion:
Dual Keihin CVKR-D32 carburetors
Fuel Type:
Unleaded gasoline
Lubrication
Oil Type:
Refer to manual for specific oil grade (e.g., SAE 10W-40)
Ignition
Ignition System:
Digital CDI with electronic ignition advance
🔧 Transmission
Standard
Transmission Type:
CVT (Continuously Variable Transmission) with F, N, R
Features
Clutch Type:
Automatic centrifugal clutch
Lubrication
Transmission Fluid:
Refer to manual for specific fluid type and capacity
📐 Dimensions
Exterior
Overall Length:
Approximately 74.2 inches
Overall Width:
Approximately 45.9 inches
Overall Height:
Approximately 43.1 inches
Weights
Dry Weight:
Approximately 558 lbs
Ground Clearance:
Approximately 9.6 inches
Wheels Tires
Front Tire Size:
AT22x7-10
Rear Tire Size:
AT22x10-9
Wheelbase:
Approximately 50.6 inches
🛡️ Safety Features
Passive Features
Hand Grips:
High-grip handlebars and grips for control.
Footwells:
Protective footwells with heel guards.
Precautions
Tool Usage:
Emphasizes using correct special service tools or equipment, avoiding makeshift tools to prevent adverse effects on safe operation.
💡 Technology Features
Infotainment
Instrumentation:
Digital/analog instrument cluster providing speed, RPM, fuel level, gear indicator, and warning lights.
Driver Assistance
None:
As a sport ATV, advanced driver assistance systems are not applicable.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to periodic maintenance chart in the manual for specific intervals based on usage.
Air Filter Cleaning:
Regular inspection and cleaning/replacement as per the maintenance schedule.
Spark Plug Maintenance:
Inspection and replacement at recommended intervals.
Fluid Specifications
Engine Oil Grade:
Manual specifies approved lubricants; typically SAE 10W-40 or similar for this model.
Coolant Type:
Mixture of antifreeze and water; specific type and ratio detailed in the manual.
Known Issues
Carburetor Issues:
Potential for carburetor gumming or maladjustment if not properly maintained or if stale fuel is used.
Belt Wear:
CVT belt wear is a common maintenance item on all CVT systems; inspection and timely replacement are crucial.
Suspension Components:
Standard wear and tear on bushings and bearings in the suspension and steering components.
Recommendations
Preventative Maintenance:
Emphasizes following maintenance requirements, investigating unusual noises, and rectifying problems promptly.
Parts Usage:
Strongly recommends using only genuine Kawasaki parts as listed in the parts catalogue.
Record Keeping:
Advises keeping complete records of all maintenance and repairs.
📚 Vehicle History
Brand Heritage
Kawasaki Atv Legacy:
Kawasaki has a long-standing reputation for building robust and performance-oriented ATVs.
Model Evolution
Kfx Series:
The KFX series represents Kawasaki's commitment to the sport and recreational ATV market, with the 700 offering a powerful V-twin engine.
🏆 Awards & Recognition
Recognitions
Reputation:
The KFX 700 is recognized for its powerful V-twin engine and sporty performance characteristics within its class.
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