Jaguar XJ X350 2003-2010 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jaguar Model: XJ Model Code: X350 Model Generation: Third Generation Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Segment: Luxury Full-Size Sedan Competitive Analysis Key Competitors: Mercedes-Benz S-Class, BMW 7 Series, Audi A8, Lexus LS Key Features Aluminum Construction: The X350 XJ is renowned for its advanced bonded and riveted aluminum monocoque chassis, offering significant weight savings and improved rigidity compared to steel-bodied predecessors. Adaptive Dynamics: Features the Adaptive Dynamics system (CATS - Computer Active Technology Suspension) for continuously variable damping, enhancing ride comfort and handling. Air Suspension: Available with self-leveling air suspension on the rear axle (and front on some models) for enhanced ride quality and load-bearing capability. 📋 Manual Details Coverage Areas Engine Options: 3.0L V6, 3.5L V8, 4.2L V8 (Naturally Aspirated & Supercharged) Transmission Options: 5-speed ZF Automatic (4HP24, 5HP24, 6HP26) Body Styles: Sedan (Standard Wheelbase & Long Wheelbase) Page Count Estimated Pages: Hundreds (Detailed information suggests significant depth) Manual Type Type: Factory Service Repair Workshop Manual User Level: Professional Mechanics and Technicians Language Language: English Format Format: Downloadable PDF Accessibility: Printable (single page or entire manual), usable on unlimited computers and devices (PC, Mac, tablet, smartphone) License: Lifetime access, no expiry, no renewal fees 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals (including V8 AJ-V8 variants), fuel system, ignition system, emission control systems, cooling system, lubrication system, engine management (ECU), automatic transmission (ZF 6HP26 etc.) Chassis: Front and rear suspension (adaptive damping, air suspension options), steering system (rack and pinion, power steering), braking system (ABS, EBD, DSC, parking brake), wheels and tires Electrical: 12V battery system, charging system, starting system, lighting (headlights, taillights, interior), instrument cluster, infotainment systems, navigation, climate control electronics, power accessories (windows, seats, mirrors), keyless entry and immobilizer Body And Interior: Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, seats, airbags, HVAC (heating, ventilation, air conditioning) system Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), belt replacement, spark plug replacement, brake pad and rotor service, tire rotation and balancing Repair: Engine component overhauls, transmission service and repair, suspension component replacement, brake system overhauls, electrical component diagnosis and repair, bodywork repairs Troubleshooting: Diagnostic procedures for engine performance issues, electrical faults, HVAC problems, suspension and brake system anomalies, with flowcharts and symptom-based guides Diagnostics: OBD-II diagnostic codes, sensor testing, actuator testing, software updates, guided diagnostics for complex systems Technical Depth Depth: Comprehensive, covering routine maintenance, component-level repair, complete system overhauls, and advanced diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, suitable for printing detailed diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Typical: AJ-V8 Displacement 3.0L: 2967 cc (3.0L V6) Displacement 3.5L: 3555 cc (3.5L V8) Displacement 4.2L Na: 4196 cc (4.2L V8 Naturally Aspirated) Displacement 4.2L Sc: 4196 cc (4.2L V8 Supercharged) Performance 3.5L Horsepower: Approx. 265 hp @ 6000 rpm Torque: Approx. 270 lb-ft @ 4000 rpm Performance 4.2L Na Horsepower: Approx. 300 hp @ 6000 rpm Torque: Approx. 315 lb-ft @ 4100 rpm Performance 4.2L Sc Horsepower: Approx. 400 hp @ 6100 rpm Torque: Approx. 413 lb-ft @ 3500 rpm Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) 🔧 Transmission Standard Type: ZF 6HP26 6-Speed Automatic Transmission Optional Note: Earlier models or specific engine variants may have used ZF 5HP24 5-speed automatic. Features Shift Modes: Jaguar Sequential Shift (manual override), Comfort and Sport modes 📐 Dimensions Exterior Standard Wheelbase Length: Approx. 5090 mm (199.9 inches) Exterior Long Wheelbase Length: Approx. 5200 mm (204.7 inches) Exterior Width: Approx. 1855 mm (73.0 inches) Height: Approx. 1448 mm (57.0 inches) Weights Curb Weight 3.5L: Approx. 1745 kg (3847 lbs) Curb Weight 4.2L Sc: Approx. 1845 kg (4067 lbs) 🛡️ Safety Features Ratings Note: Specific NHTSA/Euro NCAP ratings for the X350 generation are not as readily available as for modern vehicles, but Jaguar's safety focus was high. Active Features Electronic Stability Control: Standard on most models (DSC - Dynamic Stability Control) Traction Control: Standard (TCS) Antilock Brakes: Standard (ABS) with Electronic Brake-force Distribution (EBD) Passive Features Airbags: Front airbags (driver & passenger), side airbags, curtain airbags Seatbelts: Pretensioner and load limiter equipped seatbelts 💡 Technology Features Infotainment System Name: Jaguar Premium Sound System / Alpine Audio System (depending on trim) Navigation: Optional touchscreen-based navigation system. Driver Assistance Parking Sensors: Front and rear parking sensors available. Adaptive Cruise Control: Optional Adaptive Cruise Control (ACC) on some models. Connectivity Phone Integration: Optional Bluetooth hands-free phone connectivity. 🔧 Maintenance Service Intervals Oil Interval: Typically every 10,000 miles or 12 months, whichever comes first. Refer to manual for exact specification based on engine and driving conditions. Service Intervals Filters Air Filter: Check...
Mercedes-Benz S-Class, BMW 7 Series, Audi A8, Lexus LS
Key Features
Aluminum Construction:
The X350 XJ is renowned for its advanced bonded and riveted aluminum monocoque chassis, offering significant weight savings and improved rigidity compared to steel-bodied predecessors.
Adaptive Dynamics:
Features the Adaptive Dynamics system (CATS - Computer Active Technology Suspension) for continuously variable damping, enhancing ride comfort and handling.
Air Suspension:
Available with self-leveling air suspension on the rear axle (and front on some models) for enhanced ride quality and load-bearing capability.
Front and rear suspension (adaptive damping, air suspension options), steering system (rack and pinion, power steering), braking system (ABS, EBD, DSC, parking brake), wheels and tires
Electrical:
12V battery system, charging system, starting system, lighting (headlights, taillights, interior), instrument cluster, infotainment systems, navigation, climate control electronics, power accessories (windows, seats, mirrors), keyless entry and immobilizer
Body And Interior:
Body panel removal and installation, doors, hood, trunk lid, bumpers, interior trim, seats, airbags, HVAC (heating, ventilation, air conditioning) system
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks), belt replacement, spark plug replacement, brake pad and rotor service, tire rotation and balancing
Repair:
Engine component overhauls, transmission service and repair, suspension component replacement, brake system overhauls, electrical component diagnosis and repair, bodywork repairs
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, HVAC problems, suspension and brake system anomalies, with flowcharts and symptom-based guides
Diagnostics:
OBD-II diagnostic codes, sensor testing, actuator testing, software updates, guided diagnostics for complex systems
Technical Depth
Depth:
Comprehensive, covering routine maintenance, component-level repair, complete system overhauls, and advanced diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing detailed diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
AJ-V8
Displacement 3.0L:
2967 cc (3.0L V6)
Displacement 3.5L:
3555 cc (3.5L V8)
Displacement 4.2L Na:
4196 cc (4.2L V8 Naturally Aspirated)
Displacement 4.2L Sc:
4196 cc (4.2L V8 Supercharged)
Performance 3.5L
Horsepower:
Approx. 265 hp @ 6000 rpm
Torque:
Approx. 270 lb-ft @ 4000 rpm
Performance 4.2L Na
Horsepower:
Approx. 300 hp @ 6000 rpm
Torque:
Approx. 315 lb-ft @ 4100 rpm
Performance 4.2L Sc
Horsepower:
Approx. 400 hp @ 6100 rpm
Torque:
Approx. 413 lb-ft @ 3500 rpm
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Type:
ZF 6HP26 6-Speed Automatic Transmission
Optional
Note:
Earlier models or specific engine variants may have used ZF 5HP24 5-speed automatic.
Features
Shift Modes:
Jaguar Sequential Shift (manual override), Comfort and Sport modes
📐 Dimensions
Exterior Standard Wheelbase
Length:
Approx. 5090 mm (199.9 inches)
Exterior Long Wheelbase
Length:
Approx. 5200 mm (204.7 inches)
Exterior
Width:
Approx. 1855 mm (73.0 inches)
Height:
Approx. 1448 mm (57.0 inches)
Weights
Curb Weight 3.5L:
Approx. 1745 kg (3847 lbs)
Curb Weight 4.2L Sc:
Approx. 1845 kg (4067 lbs)
🛡️ Safety Features
Ratings
Note:
Specific NHTSA/Euro NCAP ratings for the X350 generation are not as readily available as for modern vehicles, but Jaguar's safety focus was high.
Active Features
Electronic Stability Control:
Standard on most models (DSC - Dynamic Stability Control)
Traction Control:
Standard (TCS)
Antilock Brakes:
Standard (ABS) with Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front airbags (driver & passenger), side airbags, curtain airbags
Seatbelts:
Pretensioner and load limiter equipped seatbelts
💡 Technology Features
Infotainment
System Name:
Jaguar Premium Sound System / Alpine Audio System (depending on trim)
Navigation:
Optional touchscreen-based navigation system.
Driver Assistance
Parking Sensors:
Front and rear parking sensors available.
Adaptive Cruise Control:
Optional Adaptive Cruise Control (ACC) on some models.
Connectivity
Phone Integration:
Optional Bluetooth hands-free phone connectivity.
🔧 Maintenance
Service Intervals Oil
Interval:
Typically every 10,000 miles or 12 months, whichever comes first. Refer to manual for exact specification based on engine and driving conditions.
Service Intervals Filters
Air Filter:
Check at 15,000 miles, replace as needed. Recommended replacement every 30,000 miles.
Cabin Filter:
Replace annually or every 15,000 miles.
Pollen Filter:
Replace annually or every 15,000 miles.
Fluid Specifications Engine Oil
Specification:
API SN/SP, ACEA A3/B4 or A5/B5, SAE 5W-30 or 0W-30 (Synthetic). Specific Jaguar approval (e.g., M2C913-B/C for some models) may apply. Consult manual.
Fluid Specifications Coolant
Specification:
Jaguar/Ford coolant (Orange), meeting Ford specification WSS-M97B44-D or equivalent HOAT (Hybrid Organic Acid Technology) long-life coolant.
Fluid Specifications Transmission
Specification:
ZF Lifeguardfluid8 (for 6HP26 transmissions) or equivalent ATF specified by ZF. Consult manual for precise part numbers.
Fluid Specifications Brake Fluid
Specification:
DOT 3 or DOT 4 Brake Fluid (ISO 4925 Class 3 or Class 4).
Known Issues
Air Suspension Leaks:
Common wear items are air springs (struts/bags) and compressor, leading to leaks or ride height issues.
Aluminum Corrosion:
While strong, the aluminum chassis can be susceptible to galvanic corrosion if dissimilar metals are in contact or if paint/protection is compromised. Requires careful attention during repairs.
Cooling System:
Plastic components in the cooling system (e.g., expansion tank, thermostat housing) can become brittle and leak over time.
Electronics:
Various electronic modules, sensors, and wiring harnesses can be prone to failure, especially with age and mileage. Examples include SRS modules, ABS sensors, and CAN bus communication issues.
Door Locks:
Actuators in door locks can fail, preventing doors from opening or closing correctly.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Jaguar is a marque historically associated with luxury, performance, and elegant styling.
Model Evolution
Predecessor:
Jaguar XJ (X308) Series
Design Philosophy:
The X350 marked a significant departure with its aluminum construction and more contemporary, yet classic, styling. It moved away from the X308's retro design cues.
Production
Manufacturing Location:
Coventry, United Kingdom
🏆 Awards & Recognition
Recognitions
Note:
While specific awards for the X350 aren't as prominently marketed, the Jaguar brand consistently aims for luxury and performance accolades.
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