Aprilia Scarabeo 500 2003 Service Repair Workshop Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 500
Year:
2003
Codes
Product Name:
Aprilia Scarabeo 500 2003 Service Repair Workshop Manual
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills and independent service professionals.
Competitive Analysis
Differentiation:
Vehicle-specific, factory-level information, not generic. Emphasizes cost savings on repairs.
Key Features
Content Type:
Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications.
Benefit To Owner:
Enables informed discussions with technicians and empowers DIY repairs, potentially saving significant costs.
Ease Of Use:
Accurate, clear, concise text combined with illustrations for easy comprehension.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and troubleshooting for the Aprilia Scarabeo 500 (2003 model year).
Secondary Coverage:
Includes routine maintenance, periodic adjustments, and general information.
Page Count
Estimated Page Count:
N/A (Digital Format)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Engine specifications, engine removal and installation, fuel system, intake & exhaust.
Transmission:
Transmission, drive chain, sprockets.
Chassis:
Steering system, shocks, body work.
Electrical:
Electrical system, wiring diagram.
Cooling System:
Cooling system.
Lubrication:
Lubrication.
Procedures Included
Maintenance:
Routine maintenance, periodic checks and adjustments.
Repair:
Step-by-step repair instructions for all major topics.
Troubleshooting:
Advanced troubleshooting guidance.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to advanced diagnostics and repair, equivalent to factory dealer service.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac.
Reader Requirement:
Adobe PDF Reader.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke (typical for Scarabeo 500 of this era).
Performance
Displacement:
Approximately 460cc (based on Scarabeo 500 models of this generation, exact specification in manual).
Horsepower:
Estimated 30-35 HP (specific to 2003 model, detailed in manual).
Torque:
Estimated 35-40 Nm (specific to 2003 model, detailed in manual).
Fuel System
Fuel Delivery:
Fuel Injection (typical for Scarabeo 500, detailed in manual).
Engine Internals
Cooling Method:
Liquid-cooled (as indicated by Cooling System coverage).
Ignition System:
Electronic Ignition (typical, detailed in manual).
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT).
Features
Drive System:
Belt drive to rear wheel.
Clutch Type:
Automatic centrifugal clutch.
📐 Dimensions
Exterior
Scooter Type:
Maxi-scooter.
Weights
Dry Weight:
Approx. 180-190 kg (specific to 2003 model, exact figure in manual).
🛡️ Safety Features
Active Features
Braking System:
Front and rear disc brakes (details of calipers, master cylinders, and fluid specifications in manual).
Passive Features
Lighting System:
Headlight, taillight, turn signals, brake lights (wiring diagrams cover this).
💡 Technology Features
Infotainment
Dashboard Features:
Analog/digital instrument cluster with indicators for speed, RPM, fuel level, warning lights (details in manual).
Driver Assistance
Lighting Control:
Manual headlight control, automatic tail light operation.
Connectivity
Diagnostic Ports:
Diagnostic port for ECU access (covered in advanced troubleshooting and electrical section).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Detailed in manual, typically every 5,000-7,000 km or annually.
Spark Plug Replacement:
Detailed in manual, often around 10,000-15,000 km.
Fluid Specifications
Engine Oil Type:
Specific viscosity and API/JASO rating provided in manual (e.g., 10W-40, JASO MA).
Coolant Type:
Ethylene glycol based coolant with appropriate corrosion inhibitors (specific type and capacity in manual).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (specific recommendation in manual).
Transmission Fluid:
Specific type and capacity for the CVT and final drive gearbox detailed in manual.
Known Issues
Common Wear Items:
CVT belt wear, variator rollers, brake pad wear, suspension components (troubleshooting for these included).
Periodic Checks
Tire Pressure:
Specific pressure recommendations for front and rear tires provided in manual.
Battery Maintenance:
Inspection and maintenance procedures outlined in manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line is Aprilia's offering in the scooter market, often characterized by larger displacement engines and comfortable touring capabilities.
Production
Production Era:
The Scarabeo 500 was a significant model in the early 2000s maxi-scooter segment.
🏆 Awards & Recognition
Recognitions
Market Reception:
The Scarabeo 500 was generally well-regarded for its comfort, performance, and practicality as a maxi-scooter.
Diagnostic port for ECU access (covered in advanced troubleshooting and electrical section).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Detailed in manual, typically every 5,000-7,000 km or annually.
Spark Plug Replacement:
Detailed in manual, often around 10,000-15,000 km.
Fluid Specifications
Engine Oil Type:
Specific viscosity and API/JASO rating provided in manual (e.g., 10W-40, JASO MA).
Coolant Type:
Ethylene glycol based coolant with appropriate corrosion inhibitors (specific type and capacity in manual).
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid (specific recommendation in manual).
Transmission Fluid:
Specific type and capacity for the CVT and final drive gearbox detailed in manual.
Known Issues
Common Wear Items:
CVT belt wear, variator rollers, brake pad wear, suspension components (troubleshooting for these included).
Periodic Checks
Tire Pressure:
Specific pressure recommendations for front and rear tires provided in manual.
Battery Maintenance:
Inspection and maintenance procedures outlined in manual.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line is Aprilia's offering in the scooter market, often characterized by larger displacement engines and comfortable touring capabilities.
Production
Production Era:
The Scarabeo 500 was a significant model in the early 2000s maxi-scooter segment.
🏆 Awards & Recognition
Recognitions
Market Reception:
The Scarabeo 500 was generally well-regarded for its comfort, performance, and practicality as a maxi-scooter.
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