ASTON MARTIN DB7 V12 VANTAGE 2003 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Aston Martin Model: DB7 V12 Vantage Year: 2003 👋 Introduction Market Position Market Position: Luxury Grand Tourer Competitive Analysis Competitive Analysis: Competed with vehicles like Ferrari 456 GT, Bentley Continental GT, and Porsche 911 Turbo in its segment. Key Features Key Features: V12 engine, handcrafted interior, iconic Aston Martin design, sophisticated GT capabilities Interior Highlights: Supple leather upholstery, hand-stitched detailing, wood or carbon fiber trim accents, premium materials throughout. 📋 Manual Details Coverage Areas Coverage Areas: Full Service and Repair Page Count Page Count: Unknown (assumed comprehensive based on description) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Fuel System, Cooling System, HVAC, Body and Chassis, Diagnostics, Troubleshooting Electrical System Coverage: Detailed wiring diagrams, fuse and relay locations, component testing, troubleshooting for ECU, lighting, power accessories, etc. Fuel System Coverage: Fuel pump operation, injector testing and replacement, fuel pressure testing, evaporative emission control system. Suspension Coverage: Front and rear suspension component identification, removal and installation, alignment specifications, shock absorber and spring replacement. Brake System Coverage: Brake pad and rotor replacement, caliper overhaul, bleeding procedure, parking brake adjustment, ABS system diagnostics. HVAC Coverage: Climate control system operation, refrigerant handling, blower motor replacement, evaporator and condenser service. Procedures Included Procedures Included: Scheduled Maintenance, Component Replacement, Diagnostics and Troubleshooting, Repair Procedures, Overhaul Procedures, Electrical Schematics, Wiring Diagrams Troubleshooting Procedures: Systematic fault diagnosis for common and uncommon issues, diagnostic trouble codes (DTCs) if applicable to the OBD-II system of the era. Body And Chassis Repairs: Panel replacement, door and window mechanism adjustment, trim component removal and installation, structural component inspection. Technical Depth Technical Depth: Detailed step-by-step instructions, exploded diagrams, high-quality illustrations, manufacturer specifications Engine Rebuild Depth: Complete engine overhaul instructions, including torque specifications, assembly sequences, bearing clearances, valve timing, and component measurements. 📊 Manual Specifications File Format File Format: PDF Requirements: Adobe PDF Reader, WinZip (for potential archive access) Print Quality Print Quality: Printable, Zoom IN/OUT functionality Compatibility: All Versions of Windows & Mac Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (digital) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V12 Engine Displacement: 5.9 Liters (5935 cc) Performance Horsepower: 420 bhp @ 6000 rpm Torque: 398 lb-ft @ 5000 rpm Fuel System Fuel System: Sequential Multi-Point Fuel Injection Engine Codes Engine Codes: AM370 Cylinder Arrangement: V12 Valve Train: DOHC (Dual Overhead Camshafts), 4 valves per cylinder 🔧 Transmission Standard Transmission Type: 6-Speed Manual (Getrag 236) Optional Transmission Type: 5-Speed Automatic (Touchtronic) Features Clutch Type: Hydraulically Actuated Single Dry Plate 📐 Dimensions Exterior Length: 4737 mm (186.5 inches) Width: 1790 mm (70.5 inches) Height: 1300 mm (51.2 inches) Wheelbase: 2650 mm (104.3 inches) Weights Curb Weight: Approx. 1800 kg (3968 lbs) Wheel Specs Wheelbase: 2650 mm (104.3 inches) 🛡️ Safety Features Ratings Safety Ratings: Limited official crash test data available for this era and niche vehicle. Generally built to high standards with independent front and rear crumple zones. Active Features Active Features: ABS (Anti-lock Braking System), Traction Control (ASR) Passive Features Passive Features: Driver and Passenger Airbags, Seatbelt Pretensioners 💡 Technology Features Infotainment Infotainment System: Premium audio system (e.g., Linn or equivalent), optional navigation system, CD player. Speaker Configuration: Typically 10+ speaker system for immersive sound. Driver Assistance Driver Assistance: ABS, Traction Control (ASR) Connectivity Connectivity: Limited by era; typically an analog system with basic connectivity features for audio. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact specifications) Major Service Interval: 20,000 miles or 24 months for most checks, with more comprehensive checks at higher mileage intervals (e.g., 50,000 miles) Fluid Specifications Engine Oil Type: Fully Synthetic 5W-30 (e.g., Castrol Edge or equivalent meeting Aston Martin specifications) Coolant Type: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water (Aston Martin specific coolant recommended) Brake Fluid Type: DOT 4 Transmission Fluid Manual: GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual) Transmission Fluid Automatic: Dexron III or equivalent (specific specification required, consult manual) Power Steering Fluid: Specific hydraulic fluid (consult manual for exact specification, often a Dexron type or proprietary blend) Known Issues Known Issues: Potential for aging electrical components, coolant hose degradation, suspension bushing wear, occasional ignition coil issues. The V12 engine is generally robust but requires meticulous maintenance. Cooling System Notes: Regular inspection of hoses, clamps, and the radiator for leaks or degradation is crucial. Overheating can lead to significant engine damage. Filter Part Numbers Oil Filter Part Number: Likely to be a Mahle OC 219 or equivalent specific to the V12 engine (manual will confirm exact part number) Air Filter Part Number: Typically a set of two filters; specific...
Complete engine overhaul instructions, including torque specifications, assembly sequences, bearing clearances, valve timing, and component measurements.
📊 Manual Specifications
File Format
File Format:
PDF
Requirements:
Adobe PDF Reader, WinZip (for potential archive access)
Print Quality
Print Quality:
Printable, Zoom IN/OUT functionality
Compatibility:
All Versions of Windows & Mac
Binding Type
Binding Type:
Digital Download (no physical binding)
Paper Type
Paper Type:
Not Applicable (digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V12
Engine Displacement:
5.9 Liters (5935 cc)
Performance
Horsepower:
420 bhp @ 6000 rpm
Torque:
398 lb-ft @ 5000 rpm
Fuel System
Fuel System:
Sequential Multi-Point Fuel Injection
Engine Codes
Engine Codes:
AM370
Cylinder Arrangement:
V12
Valve Train:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual (Getrag 236)
Optional
Transmission Type:
5-Speed Automatic (Touchtronic)
Features
Clutch Type:
Hydraulically Actuated Single Dry Plate
📐 Dimensions
Exterior
Length:
4737 mm (186.5 inches)
Width:
1790 mm (70.5 inches)
Height:
1300 mm (51.2 inches)
Wheelbase:
2650 mm (104.3 inches)
Weights
Curb Weight:
Approx. 1800 kg (3968 lbs)
Wheel Specs
Wheelbase:
2650 mm (104.3 inches)
🛡️ Safety Features
Ratings
Safety Ratings:
Limited official crash test data available for this era and niche vehicle. Generally built to high standards with independent front and rear crumple zones.
Active Features
Active Features:
ABS (Anti-lock Braking System), Traction Control (ASR)
Passive Features
Passive Features:
Driver and Passenger Airbags, Seatbelt Pretensioners
💡 Technology Features
Infotainment
Infotainment System:
Premium audio system (e.g., Linn or equivalent), optional navigation system, CD player.
Speaker Configuration:
Typically 10+ speaker system for immersive sound.
Driver Assistance
Driver Assistance:
ABS, Traction Control (ASR)
Connectivity
Connectivity:
Limited by era; typically an analog system with basic connectivity features for audio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for exact specifications)
Major Service Interval:
20,000 miles or 24 months for most checks, with more comprehensive checks at higher mileage intervals (e.g., 50,000 miles)
Fluid Specifications
Engine Oil Type:
Fully Synthetic 5W-30 (e.g., Castrol Edge or equivalent meeting Aston Martin specifications)
Coolant Type:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water (Aston Martin specific coolant recommended)
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
GL-4 or GL-5 gear oil (specific viscosity to be confirmed in manual)
Transmission Fluid Automatic:
Dexron III or equivalent (specific specification required, consult manual)
Power Steering Fluid:
Specific hydraulic fluid (consult manual for exact specification, often a Dexron type or proprietary blend)
Known Issues
Known Issues:
Potential for aging electrical components, coolant hose degradation, suspension bushing wear, occasional ignition coil issues. The V12 engine is generally robust but requires meticulous maintenance.
Cooling System Notes:
Regular inspection of hoses, clamps, and the radiator for leaks or degradation is crucial. Overheating can lead to significant engine damage.
Filter Part Numbers
Oil Filter Part Number:
Likely to be a Mahle OC 219 or equivalent specific to the V12 engine (manual will confirm exact part number)
Air Filter Part Number:
Typically a set of two filters; specific part numbers will be detailed in the manual.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aston Martin has a long and storied history of producing iconic British sports and grand touring cars, known for their performance, luxury, and distinctive styling.
Model Evolution
Model Evolution:
The DB7, launched in 1994, was a highly successful model for Aston Martin, revitalizing the brand. The V12 Vantage variant, introduced in 1999, marked a significant performance upgrade, replacing the supercharged inline-six.
Production
Production Years:
DB7 V12 Vantage: 1999-2003
Manufacturing Location:
Banbury, Oxfordshire, England
🏆 Awards & Recognition
Recognitions
Recognitions:
The DB7 range was widely acclaimed for its styling and performance upon release, often praised as one of the most beautiful cars of its generation.
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