🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer / Lancer Wagon Years Covered: 2004, 2005 Codes Chassis Codes: CS (Sedan), D02W (Wagon) 👋 Introduction Market Position Market Segment: Compact sedan and wagon, popular for its reliability, practicality, and sporty driving dynamics (especially higher trims). Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Ford Focus, Mazda3, Subaru Impreza. Key Features Design Philosophy: Balanced performance, fuel efficiency, and affordable ownership costs. Platform: Mitsubishi Global Small Platform (GS). 📋 Manual Details Coverage Areas Coverage: Comprehensive mechanical and electrical systems for Lancer and Lancer Wagon models. Page Count Page Count: Estimated 1000+ pages (typical for a workshop manual of this era and scope). Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) / Printable 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, lubrication, cooling, fuel delivery, intake, exhaust, emissions, and control systems. Transmission: Manual transmission (clutch, gear shifting mechanisms, lubrication) and Automatic transmission (operation, diagnosis, repair, fluid management). Drivetrain: Front-wheel drive system, drive shafts, CV joints, differential (integrated within transmission). Suspension Suspension: Front MacPherson struts, rear multi-link suspension, shock absorbers, springs, bushings, wheel alignment specifications. Brakes Brakes: Front and rear brake systems (disc brakes), hydraulic components, ABS (Anti-lock Braking System) diagnosis and repair. Steering Steering: Power steering system (hydraulic), steering column, rack and pinion assembly, diagnosis and repair. Electrical Electrical System: Battery, charging system, starting system, ignition system, lighting (headlights, taillights, interior), fuses, relays, wiring diagrams. Body Bodywork: Body panel repair, doors, windows, locks, exterior trim, interior trim, HVAC (Heating, Ventilation, Air Conditioning) system. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement, brake pad replacement. Diagnostics: Troubleshooting guides, symptom-based diagnosis, diagnostic trouble codes (DTCs) interpretation, electrical circuit testing. Repair: Component removal, installation, and overhaul procedures for all major systems. Specifications: Torque specifications, clearances, fluid capacities, wiring diagrams, diagnostic procedures. Technical Depth Depth: Detailed procedures for both routine maintenance and complex component overhauls, suitable for professional technicians and experienced DIYers. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format), typically with searchable text for easy navigation. Print Quality Printability: High-resolution images and diagrams, suitable for printing specific pages or the entire manual. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Sedan: 4G63 (2.0L Naturally Aspirated) Engine Code Wagon: 4G63 (2.0L Naturally Aspirated) Engine Displacement Liters: 2.0 Engine Cylinders: 4 Engine Configuration: Inline Engine Valvetrain: DOHC, 16 valves Performance Horsepower Ps: Approx. 120-135 PS (depending on market and specific tune) Torque Nm: Approx. 175-185 Nm Fuel System Fuel Type: Unleaded Gasoline Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Engine Lubrication Oil Type Recommendation: API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for exact specification). Oil Capacity Liters: Approx. 4.0 - 4.5 liters (with filter change). Engine Cooling Coolant Type Recommendation: Ethylene glycol based, long-life coolant (refer to manual for specific color/type). 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Transmission Optional Optional Transmission Type: 4-speed Automatic Transmission (INVECS-II) Features Manual Transmission Fluid: API GL-3 or GL-4 gear oil (refer to manual for viscosity and specification, e.g., 75W-90). Automatic Transmission Fluid: DIA QUEEN ATF-SP III (or equivalent DEXRON-III compatible fluid). 📐 Dimensions Exterior Sedan Length Mm: Approx. 4435 mm Wagon Length Mm: Approx. 4505 mm Width Mm: Approx. 1730 mm Height Mm: Approx. 1445 mm (Sedan) / 1500 mm (Wagon) Weights Curb Weight Kg: Approx. 1250 - 1350 kg (depending on trim and transmission) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Likely 4-star (for 2004 models, may vary slightly by specific year and configuration - consult manual or NHTSA). Active Features ABS: Available Anti-lock Braking System (ABS). Passive Features Airbags: Driver and passenger front airbags, available side airbags (depending on trim). Seatbelts: Three-point seatbelts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory radio with CD player, AM/FM tuner. Optional premium audio systems available on higher trims. Driver Assistance Cruise Control: Standard or optional depending on trim level. Connectivity Power Accessories: Power windows, power locks, power mirrors were common options/features. 🔧 Maintenance Service Intervals Oil Change Interval Km: Every 7,500 - 10,000 km or 6 months (whichever comes first), depending on driving conditions (refer to manual). Transmission Fluid Change Interval: Manual: Inspect regularly, change every 60,000 - 100,000 km. Automatic: Inspect regularly, change every 50,000 - 80,000 km (or per severe service schedule). Spark Plug Replacement Interval: Typically around 100,000 km for iridium or platinum plugs. Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (refer to manual). Power Steering Fluid: Use Genuine Mitsubishi Power Steering Fluid or Dexron-III compatible ATF (refer to manual). Known Issues Common Wear Items: Worn front suspension bushings, strut mounts, and potential for CV joint wear. Ignition coils can sometimes...