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Pontiac GTO Workshop Service Repair Manual 2004-2006

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🏷️ Basic Information Identification Make: Pontiac Model: GTO Model Years Covered: 2004, 2005, 2006 Codes Vin Prefix: 2G2 👋 Introduction Market Position Target Audience: Pontiac GTO Owners and Independent Mechanics Competitive Analysis Advantage: Factory Original Information, Comprehensive Coverage, Digital Accessibility Key Features Feature 1: Factory dealership-level repair information Feature 2: Detailed illustrations, diagrams, and wiring schematics Feature 3: Step-by-step instructions for repairs and maintenance Feature 4: Covers all engine types and model variations for the specified years Feature 5: Enables DIY repairs, saving time and money Feature 6: Instant download for immediate access 📋 Manual Details Coverage Areas Systems Covered: Engine, Brakes, Sunroof, Timing Belt, Wiring Diagrams, Suspension, Transmission, Air Conditioning, Electrical Systems, Fuel System, Exhaust System, Cooling System, Steering System, Chassis, Body, Interior, Climate Control, Diagnostics Page Count Total Pages: >5000 Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Overhaul, Rebuilding, Performance Tuning, Troubleshooting, Specifications Engine Performance: Diagnosis, Tuning, Idle Control, Fuel Injection, Ignition System Brakes: Service Procedures, Specifications, ABS Systems, Pad Replacement, Rotor Replacement, Fluid Bleeding Suspension: Front End Alignment Procedures and Specifications, Component Replacement, Shock Absorbers, Springs, Bushings Transmission: Removal and Installation, In-Car Servicing, Clutch Service (Manual Transmission), Fluid Specifications Electrical Systems: Complete Wiring Diagrams, Lighting, Power Accessories, Audio Systems, Instrument Panel Climate Control: Air Conditioning Service, Refrigerant Capacities, Component Diagnosis, Heater Core Service Body And Interior: Sunroof Service, Interior Trim, Door Panels, Seat Removal, Exterior Trim Procedures Included Maintenance: Factory Maintenance Schedules and Charts, Fluid Changes, Filter Replacements, Tune-Ups Troubleshooting: Trouble Codes, Diagnostic Trouble Tree Charts, Step-by-Step Troubleshooting Guides Repair: Detailed Step-by-Step Repair Instructions for all covered systems Rebuilding: Engine Overhaul and Rebuilding procedures Diagnostics: Computer Diagnostic Trouble Codes, Diagnostic Procedures Technical Depth Depth: Comprehensive (Simple to Complicated Repairs, Full Rebuilds) Illustrations Count: Hundreds of Detailed Illustrations and Diagrams Specifications Torque Specifications: Complete Torque Specifications Included Vacuum Diagrams: Vacuum Diagrams Included Firing Orders: Firing Orders Included Timing Belt Service Procedures: Timing Belt Replacement Procedures Included Belts Serpentine Belt Routings: Serpentine Belt Routings with Diagrams U Joints Cv Joints Service Procedures: U-Joint and CV-Joint Service Procedures 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android Print Quality Quality: Perfect Quality and Perfect Printing (Original Adobe Document) Binding Type Binding: Digital (Instant Download PDF) Paper Type Paper Type: N/A (Digital Format) Features Searchable Text: Fully Searchable by Topic Indexing And Bookmarking: Fully Indexed and Bookmarked by Topic Printing Options: Print Entire Manual or Select Pages Zoom Capability: Zoom in on Diagrams and Pictures ⚙️ Engine Specifications Primary Engine Engine Code 2004 2005: LS1 (5.7L V8) Engine Code 2006: LS2 (6.0L V8) Performance Ls1 Horsepower: 300-350 hp (depending on year/variant) Ls1 Torque: 325-370 lb-ft (depending on year/variant) Ls2 Horsepower: 400 hp Ls2 Torque: 400 lb-ft Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher) Cooling System Coolant Capacity: Refer to manual for specific capacities (typically around 12-14 quarts) Coolant Type: Dex-Cool (Orange/Pink Extended Life) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (4L60E) Optional Transmission Type Manual: 6-Speed Manual (Tremec T-56) Features Automatic Features: Driver-Shift Control, Performance Algorithm Shifting (PAS) Manual Features: Close-ratio gearing, Hydraulic clutch actuation Fluid Specifications Automatic Transmission Fluid: Dexron III/VI (GM P/N 88861950 or equivalent) Manual Transmission Fluid: GM Synchromesh Friction Modified (GM P/N 12345349 or equivalent) 📐 Dimensions Exterior Wheelbase: 109.1 inches (2771 mm) Length: 193.7 inches (4920 mm) Width: 72.4 inches (1839 mm) Height: 53.0 inches (1346 mm) Weights Curb Weight Approx: 3750-3900 lbs (1700-1770 kg) depending on configuration Gross Vehicle Weight Rating Gvwr: Refer to vehicle placard Towing Capacity: Not Recommended Wheels Tires Wheel Bolt Pattern: 5 x 120 mm Standard Tire Size Front: P245/40R18 Standard Tire Size Rear: P245/40R18 (2004-2005), P275/35R18 (2006) Optional Tire Size Rear: P275/35R18 (2004-2005) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (2004 Model Year) NHTSA Side Impact: 5-Star (2004 Model Year) IIHS Front Impact: Good (2004 Model Year) Active Features Braking System: Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) Electronic Stability Control: Electronic Stability Control (ESC) - Standard on 2006, Optional on 2004-2005 Passive Features Airbags Front: Dual Front Airbags Airbags Side: Front Side-Impact Airbags Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: Bose premium audio system available, CD player, AM/FM stereo Climate Control: Automatic Climate Control (available) Driver Assistance Cruise Control: Standard Connectivity Onstar: Available on select models/trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first (synthetic oil recommended) Engine Air Filter: Inspect every 7,500 miles (12,000 km), Replace as needed (typically every 30,000 miles or 48,000 km) Cabin Air Filter: Inspect every 15,000 miles (24,000 km), Replace as needed (typically every 30,000 miles or 48,000 km) Spark Plugs:...
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Stichworte: 2004 2005 2006 Car Cars GTO Pontiac
Pontiac GTO Workshop Service Repair Manual 2004-2006
🏷️ Basic Information
Identification
Make:
Pontiac
Model:
GTO
Model Years Covered:
2004, 2005, 2006
Codes
Vin Prefix:
2G2
👋 Introduction
Market Position
Target Audience:
Pontiac GTO Owners and Independent Mechanics
Competitive Analysis
Advantage:
Factory Original Information, Comprehensive Coverage, Digital Accessibility
Key Features
Feature 1:
Factory dealership-level repair information
Feature 2:
Detailed illustrations, diagrams, and wiring schematics
Feature 3:
Step-by-step instructions for repairs and maintenance
Feature 4:
Covers all engine types and model variations for the specified years
Feature 5:
Enables DIY repairs, saving time and money
Feature 6:
Instant download for immediate access
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Brakes, Sunroof, Timing Belt, Wiring Diagrams, Suspension, Transmission, Air Conditioning, Electrical Systems, Fuel System, Exhaust System, Cooling System, Steering System, Chassis, Body, Interior, Climate Control, Diagnostics
Page Count
Total Pages:
>5000
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Overhaul, Rebuilding, Performance Tuning, Troubleshooting, Specifications
Engine Performance:
Diagnosis, Tuning, Idle Control, Fuel Injection, Ignition System
Brakes:
Service Procedures, Specifications, ABS Systems, Pad Replacement, Rotor Replacement, Fluid Bleeding
Suspension:
Front End Alignment Procedures and Specifications, Component Replacement, Shock Absorbers, Springs, Bushings
Transmission:
Removal and Installation, In-Car Servicing, Clutch Service (Manual Transmission), Fluid Specifications
Electrical Systems:
Complete Wiring Diagrams, Lighting, Power Accessories, Audio Systems, Instrument Panel
Climate Control:
Air Conditioning Service, Refrigerant Capacities, Component Diagnosis, Heater Core Service
Body And Interior:
Sunroof Service, Interior Trim, Door Panels, Seat Removal, Exterior Trim
Procedures Included
Maintenance:
Factory Maintenance Schedules and Charts, Fluid Changes, Filter Replacements, Tune-Ups
Troubleshooting:
Trouble Codes, Diagnostic Trouble Tree Charts, Step-by-Step Troubleshooting Guides
Repair:
Detailed Step-by-Step Repair Instructions for all covered systems
Rebuilding:
Engine Overhaul and Rebuilding procedures
Diagnostics:
Computer Diagnostic Trouble Codes, Diagnostic Procedures
Technical Depth
Depth:
Comprehensive (Simple to Complicated Repairs, Full Rebuilds)
Illustrations
Count:
Hundreds of Detailed Illustrations and Diagrams
Specifications
Torque Specifications:
Complete Torque Specifications Included
Vacuum Diagrams:
Vacuum Diagrams Included
Firing Orders:
Firing Orders Included
Timing Belt
Service Procedures:
Timing Belt Replacement Procedures Included
Belts
Serpentine Belt Routings:
Serpentine Belt Routings with Diagrams
U Joints Cv Joints
Service Procedures:
U-Joint and CV-Joint Service Procedures
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android
Print Quality
Quality:
Perfect Quality and Perfect Printing (Original Adobe Document)
Binding Type
Binding:
Digital (Instant Download PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Features
Searchable Text:
Fully Searchable by Topic
Indexing And Bookmarking:
Fully Indexed and Bookmarked by Topic
Printing Options:
Print Entire Manual or Select Pages
Zoom Capability:
Zoom in on Diagrams and Pictures
⚙️ Engine Specifications
Primary Engine
Engine Code 2004 2005:
LS1 (5.7L V8)
Engine Code 2006:
LS2 (6.0L V8)
Performance
Ls1 Horsepower:
300-350 hp (depending on year/variant)
Ls1 Torque:
325-370 lb-ft (depending on year/variant)
Ls2 Horsepower:
400 hp
Ls2 Torque:
400 lb-ft
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher)
Cooling System
Coolant Capacity:
Refer to manual for specific capacities (typically around 12-14 quarts)
Coolant Type:
Dex-Cool (Orange/Pink Extended Life)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (4L60E)
Optional
Transmission Type Manual:
6-Speed Manual (Tremec T-56)
Features
Automatic Features:
Driver-Shift Control, Performance Algorithm Shifting (PAS)
Manual Features:
Close-ratio gearing, Hydraulic clutch actuation
Fluid Specifications
Automatic Transmission Fluid:
Dexron III/VI (GM P/N 88861950 or equivalent)
Manual Transmission Fluid:
GM Synchromesh Friction Modified (GM P/N 12345349 or equivalent)
📐 Dimensions
Exterior
Wheelbase:
109.1 inches (2771 mm)
Length:
193.7 inches (4920 mm)
Width:
72.4 inches (1839 mm)
Height:
53.0 inches (1346 mm)
Weights
Curb Weight Approx:
3750-3900 lbs (1700-1770 kg) depending on configuration
Gross Vehicle Weight Rating Gvwr:
Refer to vehicle placard
Towing Capacity:
Not Recommended
Wheels Tires
Wheel Bolt Pattern:
5 x 120 mm
Standard Tire Size Front:
P245/40R18
Standard Tire Size Rear:
P245/40R18 (2004-2005), P275/35R18 (2006)
Optional Tire Size Rear:
P275/35R18 (2004-2005)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (2004 Model Year)
NHTSA Side Impact:
5-Star (2004 Model Year)
IIHS Front Impact:
Good (2004 Model Year)
Active Features
Braking System:
Anti-lock Braking System (ABS)
Traction Control:
Traction Control System (TCS)
Electronic Stability Control:
Electronic Stability Control (ESC) - Standard on 2006, Optional on 2004-2005
Passive Features
Airbags Front:
Dual Front Airbags
Airbags Side:
Front Side-Impact Airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Bose premium audio system available, CD player, AM/FM stereo
Climate Control:
Automatic Climate Control (available)
Driver Assistance
Cruise Control:
Standard
Connectivity
Onstar:
Available on select models/trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (synthetic oil recommended)
Engine Air Filter:
Inspect every 7,500 miles (12,000 km), Replace as needed (typically every 30,000 miles or 48,000 km)
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), Replace as needed (typically every 30,000 miles or 48,000 km)
Spark Plugs:
Replace every 100,000 miles (160,000 km) (using recommended iridium plugs)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (GM P/N 19259166 or equivalent)
Engine Oil Capacity:
7.0 quarts (6.6 liters) with filter (LS1); 7.0 quarts (6.6 liters) with filter (LS2)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
GM Power Steering Fluid (GM P/N 12345738 or equivalent)
Known Issues
Issue 1:
Clutch pedal spring fatigue (manual transmission)
Issue 2:
Harmonic balancer failure (early models)
Issue 3:
Sunroof drain tube clogging leading to water ingress
Issue 4:
Exhaust manifold gasket leaks
Issue 5:
Rear main seal leaks
📚 Vehicle History
Brand Heritage
Pontiac Legacy:
Known for performance-oriented vehicles with a focus on muscle car heritage.
Model Evolution
Gto Revival:
Reintroduction of the iconic GTO nameplate, based on the Australian Holden Monaro platform.
Engine Updates:
Transition from the LS1 (5.7L) in 2004-2005 to the more powerful LS2 (6.0L) in 2006.
Production
Manufacturing Location:
Elizabeth, South Australia (Australia) / Oshawa, Ontario (Canada)
Production Period:
2004-2006
🏆 Awards & Recognition
Recognitions
Recognition 1:
Car and Driver's 10Best list (2004)
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