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OPEL TIGRA B 2004-2009 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Opel Model: Tigra B Model Generation: Second Generation (X03) Production Years: 2004-2009 👋 Introduction Market Position Market Position: The Opel Tigra B was positioned as a stylish, compact 2+2 coupe-cabriolet, targeting younger drivers and those seeking an affordable, open-top motoring experience. It competed with vehicles like the Peugeot 206 CC, Ford StreetKa, and Nissan Micra C+C. Key Features Key Features: The Tigra B's standout feature was its electro-hydraulic retractable hardtop, offering coupe practicality and open-air freedom. It was also known for its sporty styling and relatively agile handling. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Clutch, Brakes, Suspension, Steering, Electrical System, Cooling System, Lubrication System, Fuel System, Ignition System, Exhaust System, Chassis, Body Panels, Frame, Lights, Meters, Switches, Wheels, Tyres Procedures Covered: General Information, Periodic Checks & Adjustments, Engine Lubrication and Cooling, Engine Removal and Installation, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Engine Combustion System, Fuel Injection System, Ignition System, Engine Cooling System, Engine Fuel System, Crankshaft/Transmission/Balancer, Gearbox & Clutch, Transmission System, Alternator/Starter Clutch, Electric Starter, Battery/Charging System, Braking System, Suspension, Front Wheel and Steering System, Rear Wheel System, Wheels & Tyres, Chassis, Frame/Body Panels/Exhaust System, Body & Fixtures, Lights/Meters/Switches, Troubleshooting Page Count Estimated Page Count: Likely extensive, covering complete disassembly; exact count not provided but expected to be in the hundreds for a comprehensive workshop manual. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English (implied by product description, but best confirmed upon purchase). Format Format: Digital Download (ISO file, intended for burning to DVD or mounting on a virtual drive). Download Delivery Download Delivery: Instant download upon purchase, eliminating shipping fees and wait times. Ease Of Use Ease Of Use: Designed with easy-to-read text sections and top-quality instructions for both novice and experienced users. Software Requirements Software Requirements: Requires an ISO mounting tool or DVD burner software to access the manual content. 📖 Manual Coverage Technical Depth Technical Depth: Comprehensive, covering complete disassembly and step-by-step instructions suitable for both DIY enthusiasts and experienced mechanics. Includes detailed troubleshooting and technical specifications. Diagnostic Procedures Diagnostic Procedures: Troubleshooting sections and diagnostic information are explicitly mentioned, implying guidance on identifying and resolving common vehicle issues. Wiring Diagrams Wiring Diagrams: Included, crucial for diagnosing and repairing electrical system faults. Specific Procedures Engine Rebuild Procedures: Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head removal and valve adjustments, piston and cylinder work, and crankshaft installation. Brake System Overhaul: Procedures for brake pad and disc replacement, caliper servicing, brake line repair, and bleeding the brake system. Suspension Component Replacement: Instructions for replacing shock absorbers, springs, control arms, ball joints, and steering components. Electrical Diagnostics Electrical Diagnostics: Comprehensive electrical system coverage, including wiring diagrams, component testing, and troubleshooting procedures for the starter, alternator, battery charging system, lights, meters, and switches. Troubleshooting Guides Troubleshooting Guides: Extensive troubleshooting sections covering various vehicle systems, providing step-by-step methods to diagnose and resolve common and complex problems. Maintenance Schedules Maintenance Schedules: Detailed recommendations for periodic checks, adjustments, and replacement of wear items to ensure peak operating condition and compensate for initial wear. Bodywork Repair Bodywork Repair Procedures: Information on frame, body panels, exhaust system, and body fixtures, likely including procedures for minor repairs and adjustments. Technical Specifications Technical Specifications: Detailed technical information and specifications for all major components, including torque values, clearances, fluid capacities, and electrical specifications. Component Identification Component Identification: Clear identification of components and their functions within each system, aiding in accurate diagnosis and repair. Diagnostic Tools Diagnostic Tools Usage: While not explicitly stated, a comprehensive workshop manual of this nature typically includes guidance on using diagnostic tools (e.g., OBD-II scanners) and interpreting diagnostic trouble codes (DTCs). Vehicle Systems All Vehicle Systems: Covers virtually every system of the OPEL TIGRA B 2004-2009, providing complete service procedures for the entire vehicle. 📊 Manual Specifications File Format File Format: ISO image file. Installation Requirements Operating System: Windows 2000 Pro SP3/SP4 (32-bit), Windows XP Pro SP2 (32-bit). Not compatible with 64-bit operating systems. Hardware Requirements: Pentium 166 MHz (Win 2000) / Pentium II 300 MHz (Win XP), 48 MB RAM (Win 2000) / 64 MB RAM (Win XP), 3 GB Free Hard Disk Space. Installation Method Installation Method: Extract ISO, burn to DVD in IMAGE MODE or mount to virtual drive, run AUTORUN.EXE. STANDALONE installation mode recommended. Username: TIS, Password: (BLANK/NONE). Print Quality Print Quality: The digital format implies high-quality, easily printable content, but actual print output quality depends on the user's printer. Binding Type Binding Type: Not Applicable (Digital Format). Paper Type Paper Type: Not Applicable (Digital Format). ⚙️ Engine Specifications Primary Engine Engine Options: Likely to cover the 1.4L (Z14XEP) and 1.8L (Z18XE) Ecotec petrol engines, common in the Tigra B. Performance Engine Power Output: 1.4L: approximately 90 PS (66 kW). 1.8L: approximately 125 PS (92 kW). (Specific figures may vary...
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OPEL TIGRA B 2004-2009 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Opel
Model:
Tigra B
Model Generation:
Second Generation (X03)
Production Years:
2004-2009
👋 Introduction
Market Position
Market Position:
The Opel Tigra B was positioned as a stylish, compact 2+2 coupe-cabriolet, targeting younger drivers and those seeking an affordable, open-top motoring experience. It competed with vehicles like the Peugeot 206 CC, Ford StreetKa, and Nissan Micra C+C.
Key Features
Key Features:
The Tigra B's standout feature was its electro-hydraulic retractable hardtop, offering coupe practicality and open-air freedom. It was also known for its sporty styling and relatively agile handling.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Clutch, Brakes, Suspension, Steering, Electrical System, Cooling System, Lubrication System, Fuel System, Ignition System, Exhaust System, Chassis, Body Panels, Frame, Lights, Meters, Switches, Wheels, Tyres
Procedures Covered:
General Information, Periodic Checks & Adjustments, Engine Lubrication and Cooling, Engine Removal and Installation, Cylinder Head/Valves, Crankcase/Piston/Cylinder, Engine Combustion System, Fuel Injection System, Ignition System, Engine Cooling System, Engine Fuel System, Crankshaft/Transmission/Balancer, Gearbox & Clutch, Transmission System, Alternator/Starter Clutch, Electric Starter, Battery/Charging System, Braking System, Suspension, Front Wheel and Steering System, Rear Wheel System, Wheels & Tyres, Chassis, Frame/Body Panels/Exhaust System, Body & Fixtures, Lights/Meters/Switches, Troubleshooting
Page Count
Estimated Page Count:
Likely extensive, covering complete disassembly; exact count not provided but expected to be in the hundreds for a comprehensive workshop manual.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (implied by product description, but best confirmed upon purchase).
Format
Format:
Digital Download (ISO file, intended for burning to DVD or mounting on a virtual drive).
Download Delivery
Download Delivery:
Instant download upon purchase, eliminating shipping fees and wait times.
Ease Of Use
Ease Of Use:
Designed with easy-to-read text sections and top-quality instructions for both novice and experienced users.
Software Requirements
Software Requirements:
Requires an ISO mounting tool or DVD burner software to access the manual content.
📖 Manual Coverage
Technical Depth
Technical Depth:
Comprehensive, covering complete disassembly and step-by-step instructions suitable for both DIY enthusiasts and experienced mechanics. Includes detailed troubleshooting and technical specifications.
Diagnostic Procedures
Diagnostic Procedures:
Troubleshooting sections and diagnostic information are explicitly mentioned, implying guidance on identifying and resolving common vehicle issues.
Wiring Diagrams
Wiring Diagrams:
Included, crucial for diagnosing and repairing electrical system faults.
Specific Procedures
Engine Rebuild Procedures:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including cylinder head removal and valve adjustments, piston and cylinder work, and crankshaft installation.
Brake System Overhaul:
Procedures for brake pad and disc replacement, caliper servicing, brake line repair, and bleeding the brake system.
Suspension Component Replacement:
Instructions for replacing shock absorbers, springs, control arms, ball joints, and steering components.
Electrical Diagnostics
Electrical Diagnostics:
Comprehensive electrical system coverage, including wiring diagrams, component testing, and troubleshooting procedures for the starter, alternator, battery charging system, lights, meters, and switches.
Troubleshooting Guides
Troubleshooting Guides:
Extensive troubleshooting sections covering various vehicle systems, providing step-by-step methods to diagnose and resolve common and complex problems.
Maintenance Schedules
Maintenance Schedules:
Detailed recommendations for periodic checks, adjustments, and replacement of wear items to ensure peak operating condition and compensate for initial wear.
Bodywork Repair
Bodywork Repair Procedures:
Information on frame, body panels, exhaust system, and body fixtures, likely including procedures for minor repairs and adjustments.
Technical Specifications
Technical Specifications:
Detailed technical information and specifications for all major components, including torque values, clearances, fluid capacities, and electrical specifications.
Component Identification
Component Identification:
Clear identification of components and their functions within each system, aiding in accurate diagnosis and repair.
Diagnostic Tools
Diagnostic Tools Usage:
While not explicitly stated, a comprehensive workshop manual of this nature typically includes guidance on using diagnostic tools (e.g., OBD-II scanners) and interpreting diagnostic trouble codes (DTCs).
Vehicle Systems
All Vehicle Systems:
Covers virtually every system of the OPEL TIGRA B 2004-2009, providing complete service procedures for the entire vehicle.
📊 Manual Specifications
File Format
File Format:
ISO image file.
Installation Requirements
Operating System:
Windows 2000 Pro SP3/SP4 (32-bit), Windows XP Pro SP2 (32-bit). Not compatible with 64-bit operating systems.
Hardware Requirements:
Pentium 166 MHz (Win 2000) / Pentium II 300 MHz (Win XP), 48 MB RAM (Win 2000) / 64 MB RAM (Win XP), 3 GB Free Hard Disk Space.
Installation Method
Installation Method:
Extract ISO, burn to DVD in IMAGE MODE or mount to virtual drive, run AUTORUN.EXE. STANDALONE installation mode recommended. Username: TIS, Password: (BLANK/NONE).
Print Quality
Print Quality:
The digital format implies high-quality, easily printable content, but actual print output quality depends on the user's printer.
Binding Type
Binding Type:
Not Applicable (Digital Format).
Paper Type
Paper Type:
Not Applicable (Digital Format).
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely to cover the 1.4L (Z14XEP) and 1.8L (Z18XE) Ecotec petrol engines, common in the Tigra B.
Performance
Engine Power Output:
1.4L: approximately 90 PS (66 kW). 1.8L: approximately 125 PS (92 kW). (Specific figures may vary slightly by market and exact engine code).
Fuel System
Fuel Injection Type:
Multi-point fuel injection (MPI) with electronic control.
Engine Management
ECU Type:
Bosch Motronic or similar electronic engine control unit (ECU) managing fuel, ignition, and emissions.
Engine Codes
Engine Codes:
Common engine codes for the Tigra B include Z14XEP (1.4L) and Z18XE (1.8L).
Engine Layout
Engine Layout:
Inline 4-cylinder.
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed manual transmission.
Optional Transmission
Optional Transmission Type:
Some models may have offered an automated manual transmission (e.g., Easytronic), though less common.
Clutch System
Clutch Type:
Hydraulically operated dry single-plate clutch.
📐 Dimensions
Exterior Dimensions
Length:
Approximately 3920 mm.
Width:
Approximately 1680 mm.
Height:
Approximately 1360 mm.
Wheelbase
Wheelbase:
Approximately 2430 mm.
Weights
Kerb Weight:
Approximately 1160-1250 kg depending on engine and specification.
🛡️ Safety Features
Ratings
Euro Ncaps Rating:
The Tigra B received a 4-star Euro NCAP rating for adult occupant protection.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), and potentially Traction Control System (TCS) on higher trims or with the 1.8L engine.
Passive Features
Passive Safety Features:
Front airbags, side airbags, reinforced safety cage, rollover protection bar integrated into the windscreen frame, and seatbelt pretensioners.
💡 Technology Features
Infotainment
Infotainment System:
Base models typically featured a basic radio/CD player. Higher trims could include upgraded audio systems with CD changers and potentially steering wheel audio controls.
Driver Assistance
Driver Assistance Features:
Limited by modern standards; ABS and EBD were key electronic aids. No advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist were available.
Connectivity
Connectivity Options:
Basic connectivity through AUX input for audio playback might have been an option on later models, but Bluetooth and USB were generally not standard features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first. Consult the manual for precise recommendations based on driving conditions.
Timing Belt Replacement:
For the Z14XEP and Z18XE engines, timing belt replacement is generally recommended around 100,000-120,000 km or every 5-6 years. This is a critical maintenance item.
Fluid Specifications
Engine Oil Specification:
Likely to require synthetic or semi-synthetic engine oil meeting GM-LL-A-025 specification, with viscosities such as 5W-30 or 0W-30. Consult the manual for the exact specification.
Coolant Specification:
GM Dex-Cool coolant (or equivalent OAT coolant) with a 50/50 mix of antifreeze and distilled water.
Brake Fluid Specification:
DOT 4 brake fluid.
Transmission Fluid Specification:
Manual gearbox oil typically SAE 75W-80 or 75W-90 GL-4. Automatic transmission fluid (if applicable) would be Dexron III or VI, depending on the specific unit.
Known Issues
Common Issues:
Potential issues can include problems with the electro-hydraulic roof mechanism (leaks, pump failures, sensor issues), minor electrical faults, suspension wear (e.g., ball joints, bushings), and occasional clutch wear. The manual would provide detailed diagnostic and repair procedures for these.
Torque Specifications
Torque Specifications:
The manual would contain critical torque specifications for engine components, suspension, brakes, and more, essential for correct assembly and safety.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Opel, a German automotive manufacturer with a long history dating back to 1899, has a reputation for producing reliable and practical vehicles. The Tigra nameplate was first introduced in the 1990s with the Tigra A, a sporty coupe based on the Corsa platform.
Model Evolution
Tigra B Evolution:
The Tigra B, introduced in 2004, was a significant departure from its predecessor. It was developed in collaboration with Karmann and transitioned to a coupe-cabriolet design, based on the Corsa C platform. It aimed to capture the growing market for affordable, compact convertible cars.
Production Locations
Production Locations:
Primarily manufactured in Eisenach, Germany.
Platform
Chassis Platform:
Based on the Opel Corsa C platform.
🏆 Awards & Recognition
Recognitions
Competitions Awards:
While specific awards for the Tigra B are not widely publicized, it was recognized in its segment for offering stylish convertible motoring at an accessible price point. Its popularity in European markets indicates a level of consumer satisfaction.
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