Peugeot 407 2004-2011 Full Service & Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: 407 Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Codes Platform: PSA EW/ES (XFX) 👋 Introduction Market Position Segment: Large family car (D-segment) Competitive Analysis Competitors: Ford Mondeo, Volkswagen Passat, Opel Vectra, Renault Laguna, Citroën C5 Key Features Design Philosophy: Emphasized distinctive styling, comfortable ride, and a high level of equipment for its class. Manual Value Proposition: Provides professional-level repair and maintenance information, enabling users to perform a wide range of tasks themselves, saving on labor costs. 📋 Manual Details Coverage Areas Regions: Global (primarily European market focus implied) Page Count Estimated Pages: Hundreds (specific count not provided, but described as 'hundreds of pages') Manual Type Type: Factory Service and Repair Workshop Manual Language Language: English (implied by product description language) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul of all gasoline and diesel engines offered for the 407 Transmission: Manual and automatic transmission repair, overhaul, and fluid specifications Brakes: Hydraulic systems, ABS, ESP, brake pad/disc replacement, caliper repair Suspension Steering: Front and rear suspension components, shock absorbers, springs, steering rack, power steering system Electrical Electronics: Complete wiring diagrams, fuse box layouts, component testing, ECU diagnostics, lighting systems, sensors Body Chassis: Body panel repair, door mechanisms, interior trim, chassis components, corrosion protection Climate Control: HVAC system operation, refrigerant handling, A/C compressor repair, heater core replacement Fuel System: Fuel pump, injectors, fuel lines, emissions control system (EVAP) Cooling System: Radiator, thermostat, water pump, coolant types, bleeding procedures Exhaust System: Catalytic converter, muffler, exhaust manifold, lambda sensors Procedures Included Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks, belt inspections Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation Repair: Step-by-step instructions for component replacement and repair Diagnostics: On-board diagnostics (OBD-II) procedures, sensor data analysis Overhaul: Complete engine and transmission rebuild procedures Calibration Reset: Procedures for resetting service indicators, calibration of certain electronic modules Technical Depth Depth: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Compatibility: Windows & MAC compatible Print Quality Printability: Printable (single page or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Licensing Usage License: Lifetime use, no expiry or renewal fees, multi-device compatibility Version: Full, unrestricted version ⚙️ Engine Specifications Primary Engine Engine Options Gasoline: 2.0 EW10 (138 PS), 2.2 EW12 (160 PS), 3.0 ES9 V6 (211 PS) Engine Options Diesel: 1.6 HDi (110 PS), 2.0 HDi DW10 (136 PS), 2.2 HDi DW12 (170 PS) Performance Note On Performance Data: Specific performance figures (HP/Torque) vary by engine variant and are detailed within the manual. Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) for gasoline, Common Rail Direct Injection (CRDi) for diesel Timing System Timing Belt Chain: Timing belt (2.0, 2.2 EW petrol, 1.6, 2.0 HDi diesel), Timing chain (3.0 V6 petrol, 2.2 HDi diesel) 🔧 Transmission Standard Manual Transmission: 5-speed and 6-speed manual transmissions were available depending on engine Optional Automatic Transmission: 4-speed automatic (AL4) and 6-speed automatic (AM6/TF-80SC) transmissions were available Features Transmission Fluid Spec: Specific ATF types for automatic transmissions (e.g., LT71141 for AL4, JWS 3309 for AM6) and gear oil for manuals are detailed. 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Estate (SW - Station Wagon), Coupe (407 Coupe) Length Approx: 4676 mm (Saloon), 4763 mm (SW) Width Approx: 1773 mm Height Approx: 1477 mm (Saloon), 1493 mm (SW) Cargo Boot Capacity Approx: 407 liters (Saloon), 427 liters (SW, seats up), 1360 liters (SW, seats down) Weights Curb Weight Approx: 1450 kg - 1700 kg (depending on engine and body style) 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (2004) Active Features Active Safety Systems: ABS with EBD, Brake Assist, ESP (Electronic Stability Program), Traction Control Passive Features Passive Safety Features: Multiple airbags (front, side, curtain), anti-whiplash headrests, strong safety cage construction 💡 Technology Features Infotainment Infotainment System: Optional RT3/RT4 navigation system with integrated CD player, radio, and phone connectivity. Driver Assistance Driver Assistance Features: Cruise control, parking sensors (rear), rain-sensing wipers, automatic headlights. Connectivity Connectivity Options: Bluetooth hands-free calling (optional), aux-in for audio (on some models). 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Typically every 20,000 km or 12 months, whichever comes first (check specific engine variant and oil specification) Oil Change Interval Diesel: Typically every 20,000 km or 12 months, or 30,000 km for some variants with DPF (check specific engine variant and oil specification) Timing Belt Replacement: Refer to manual for specific interval, typically around 120,000 km or 5-6 years for belt-driven engines. Critical to follow. Fluid Specifications Engine Oil Spec: ACEA A3/B4 or C3 (for DPF models) with appropriate viscosity grade (e.g., 5W-40, 0W-30) as specified by Peugeot. Coolant Spec: Peugeot approved coolant (e.g., Type 0567) - a long-life organic...
Step-by-step instructions for component replacement and repair
Diagnostics:
On-board diagnostics (OBD-II) procedures, sensor data analysis
Overhaul:
Complete engine and transmission rebuild procedures
Calibration Reset:
Procedures for resetting service indicators, calibration of certain electronic modules
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
Windows & MAC compatible
Print Quality
Printability:
Printable (single page or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Licensing
Usage License:
Lifetime use, no expiry or renewal fees, multi-device compatibility
Suspension wear (especially front wishbone bushes), interior trim rattles, automatic gearbox issues (AL4), air conditioning system faults.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot, a French automotive manufacturer, has a long history dating back to 1810, initially as a manufacturer of tools and bicycles before entering automobile production.
Model Evolution
407 Predecessor:
Succeeded the Peugeot 406.
407 Successor:
Succeeded by the Peugeot 508.
Production
Production Period:
2004 – 2011
Manufacturing Locations:
Primary production in France (Sochaux, Rennes), also assembled in other locations like Iran.
🏆 Awards & Recognition
Recognitions
Awards:
While specific major awards aren't prominently cited, the 407 was generally well-regarded for its comfort and styling at launch. Its Euro NCAP 5-star rating highlights its safety credentials.
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