🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Chassis Code: ZH Codes Engine Code: 112.962 (variant of M112) 👋 Introduction Market Position Positioning: The Chrysler Crossfire was positioned as a sporty, rear-wheel-drive coupe and convertible, aiming to offer a distinctive European-inspired design and driving experience. It shared its platform with the Mercedes-Benz SLK-Class (R170). Competitive Analysis Competitors: Competed with vehicles like the Ford Mustang, Chevrolet Corvette, Nissan 350Z, and import sports cars in its segment. Key Features Design: Distinctive 'roadster' styling, long hood, short rear deck, unique character lines. Platform Sharing: Based on the Mercedes-Benz R170 SLK platform, benefiting from German engineering and components. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair procedures for the 2004 Chrysler Crossfire ZH. Page Count Estimated Pages: Extensive (specific number not provided, but described as '100% complete and intact' with 'hundreds of photos and illustrations') Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine repair, troubleshooting, diagnostics, internal components, external accessories, exhaust system, turbocharger. Drivetrain: Differential, driveline components, transaxle, clutch. Suspension Steering: Suspension system, steering system, alignment. Brakes: Brake system components, hydraulic system, parking brake, ABS. Electrical Electronics: Audio system, chime/buzzer, electronic control modules (ECMs), horn, ignition control, instrument cluster, lamps, message systems, power systems, speed control, vehicle theft security, wiring diagrams. Body Chassis: Body construction, frame, bumpers, interior components, exterior body panels. Comfort Climate: Heating and Air Conditioning (HVAC) system. Emissions: Emissions control systems and diagnostics. Procedures Included Maintenance: Lubrication, fluid changes, filter replacements, general upkeep. Repair: Step-by-step repair instructions for all major vehicle systems, including complete disassembly and reassembly. Diagnostics: Troubleshooting guides and diagnostic procedures for common and complex issues. Technical Depth Depth: Factory-level detail, suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: All pages are printable. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: All PC based Windows operating systems and Mac. Requirements Software: Adobe PDF Reader & WinZip ⚙️ Engine Specifications Primary Engine Engine Type: 3.2L V6 SOHC (M112 E32) Displacement: 3199 cc (195 cubic inches) Aspiration: Naturally Aspirated Performance Horsepower Std: 215 hp @ 6000 rpm Torque Std: 229 lb-ft @ 3000-4800 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Engine Management ECU: Chrysler Engine Control Module (ECM), likely based on Bosch Motronic or similar Mercedes-Benz derived system. 🔧 Transmission Standard Type: 6-speed Manual Transmission (Getrag 260 variant) Optional Type: 5-speed Automatic Transmission (Mercedes-Benz 5G-Tronic variant) Features Auto Modes: Driver-adaptive, Comfort/Sport modes. 📐 Dimensions Exterior Length: 167.7 inches Width: 70.5 inches Height: 51.7 inches Wheelbase: 96.7 inches Weights Curb Weight Est: Approximately 3100-3300 lbs (depending on body style and transmission) 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated by NHTSA for this model year, but based on Mercedes-Benz safety standards. Active Features Stability Control: Electronic Stability Program (ESP) Traction Control: Traction Control System (TCS) Passive Features Airbags: Front airbags, side-impact airbags. Rollover Protection: Pop-up rollover protection bars (for convertible model) 💡 Technology Features Infotainment Audio System: Available Infinity audio system with CD player, optional CD changer, and steering wheel audio controls. Driver Assistance Cruise Control: Standard cruise control system. Connectivity Phone Integration: Limited connectivity features for 2004; no integrated Bluetooth or advanced smartphone integration. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000 to 7,500 miles or 6-12 months, depending on driving conditions and oil type used (refer to manual for specific recommendation). Transmission Fluid: Automatic transmission fluid and filter replacement usually recommended every 50,000-100,000 miles, manual transmission fluid inspection and possible change based on mileage and condition. Fluid Specifications Engine Oil: SAE 0W-30 or 5W-40 Synthetic (API SN or higher, MB-Approval 229.5 or 229.51 recommended for M112 engine) Coolant: Mopar Antifreeze/Coolant (HOAT) or equivalent, 50/50 mix with distilled water. Brake Fluid: DOT 3 or DOT 4 (high-temperature, low-viscosity). Known Issues Common Problems: Potential for oil leaks from valve covers and oil pan seals, early model electrical gremlins, HVAC blower motor issues, clutch release bearing noise (manual transmission). Turbocharger Service: For the Crossfire SRT-6 variant (not standard 2004 model), proper turbocharger maintenance is critical, including intercooler checks and oil supply line integrity. 📚 Vehicle History Brand Heritage Parent Company: Chrysler was part of DaimlerChrysler AG during this period. Model Evolution Development: Developed by DaimlerChrysler and built in the Karmann factory in Germany, leveraging Mercedes-Benz engineering from the R170 SLK-Class. Production Production Years: 2003-2008 Manufacturing Location: Osnabrück, Germany (by Karmann) 🏆 Awards & Recognition Recognitions Award History: While specific awards for the 2004 model are not widely publicized, the Crossfire was recognized for its distinctive styling and European-influenced driving dynamics.