🏷️ Basic Information Identification Make: Dodge Model: RAM 3500 Year: 2004 Codes Platform: DR (Third Generation RAM) 👋 Introduction Market Position Segment: Heavy-duty pickup truck, designed for towing, hauling, and commercial use. Competitive Analysis Competitors: Ford F-Series Super Duty (F-250, F-350), Chevrolet Silverado HD (2500HD, 3500HD), GMC Sierra HD (2500HD, 3500HD). Key Features Design Philosophy: Robust, durable construction, powerful engine options, and significant towing/hauling capabilities, reflecting a no-nonsense workhorse image. Manual Advantage: Officially licensed, comprehensive digital format for quick access and searchability, reducing reliance on outdated or incomplete printed materials. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, HVAC, Body, Emissions Page Count Estimated Pages: 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Software (Digital) 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul procedures for all gasoline and diesel engines, including timing, valvetrain, piston/ring installation, cylinder head assembly, and block machining specifications. Engine Performance: Fuel injection systems (MPI/CRDI), ignition systems, exhaust systems, turbocharger/supercharger (if applicable), and emissions control systems. Transmission Manual: Service and repair for manual transmissions, including clutch replacement, gear selection mechanisms, and gearbox overhaul. Transmission Automatic: Detailed diagnostic procedures, fluid capacities, torque converter operation, valve body service, and complete rebuild instructions for automatic transmissions. Drivetrain: Front and rear axle service, differential overhaul, driveshaft maintenance, U-joint replacement, and axle ratio specifications. Suspension: Front and rear suspension component replacement (ball joints, tie rods, control arms, springs, shock absorbers), alignment specifications, and wheel bearing service. Steering: Power steering system diagnostics, pump replacement, steering gear/rack and pinion service, and steering linkage repair. Brakes: Front and rear brake system service (disc and drum), ABS diagnostics and component replacement, brake fluid specifications, and bleeding procedures. Electrical System: Wiring diagrams for all circuits, starter, alternator, battery service, fuse and relay identification and testing, lighting systems, and instrument cluster diagnostics. HVAC: Air conditioning system service, refrigerant handling, heater core replacement, blower motor service, and climate control system diagnostics. Bodywork: Door panel removal, interior trim replacement, tailgate service, bumper repair, and basic body panel alignment. Emissions: Catalytic converter diagnosis, EGR system service, PCV system maintenance, and OBD-II diagnostic trouble code (DTC) interpretations. Procedures Included Maintenance: Detailed scheduled maintenance procedures, including oil changes, filter replacements, spark plug replacement, brake fluid flushes, and cooling system service. Troubleshooting: Comprehensive diagnostic flowcharts and symptom-based troubleshooting guides for common and complex issues across all vehicle systems. Repair: Step-by-step repair instructions with torque specifications, special tool requirements, and detailed diagrams for virtually every component and system. Diagnostics: Extensive diagnostic information, including DTC lookup, sensor data interpretation, and electronic control module (ECM) testing procedures. Rebuilds: Complete overhaul procedures for engines, transmissions, and differentials, including component specifications and tolerances. Technical Depth Depth: Comprehensive, ranging from basic fluid level checks and tire pressure adjustments to advanced engine internal repairs, transmission overhauls, and complex electrical system diagnostics. 📊 Manual Specifications File Format File Type: Proprietary software (likely executable with installer) or PDF documents within a browsable interface. Print Quality Quality: High-resolution digital images, diagrams, and text; printable pages. Binding Type Binding: N/A (Software) Paper Type Paper: N/A (Software) ⚙️ Engine Specifications Primary Engine Base Engine: 8.0L Magnum V10 (8.0L 488 V10) Optional Engine 1: 5.7L Magnum V8 (5.7L 345 V8) Optional Engine 2: 5.9L Cummins Turbo Diesel I6 (5.9L 359 Turbo Diesel) Performance 8.0L V10 Horsepower: 305 hp @ 4400 rpm 8.0L V10 Torque: 455 lb-ft @ 3200 rpm 5.9L Cummins Horsepower: 305 hp @ 2800 rpm (for higher output versions) 5.9L Cummins Torque: 555 lb-ft @ 1400 rpm (for higher output versions) Fuel System Gasoline Injection: Multi-port Fuel Injection (MPI) Diesel Injection: Common Rail Direct Injection (CRDI) 🔧 Transmission Standard Transmission Type: 6-speed manual (NV5600 for diesel, NV4500 for gas optional) Optional Transmission Type: 4-speed automatic (47RE for gasoline, 48RE for diesel) Features Transfer Case: Part-time 4WD with electronic shift-on-the-fly (NV271D/NV273D) 📐 Dimensions Exterior Wheelbase: Varies by cab and bed configuration (e.g., 134.1" for Regular Cab, 161.5" for Quad Cab) Overall Length: Varies by configuration (e.g., 227.8" for Regular Cab, 8' bed) Weights Curb Weight: Approx. 6,500 - 7,500 lbs depending on configuration and engine Gross Vehicle Weight Rating Gvwr: 10,500 - 11,500 lbs (depending on configuration) Max Payload: Up to 5,000 lbs (depending on configuration) Max Towing Capacity: Up to 12,000 - 13,000 lbs (depending on configuration and hitch type) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (estimated for 4x2), 3-star (estimated for 4x4) – 2004 models Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels. Passive Features Airbags: Driver and front passenger airbags. Seatbelts: Three-point seat belts with pretensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional cassette and premium audio systems. Basic infotainment features for the era. Driver Assistance Cruise Control: Standard cruise control on most trims. Trailer Brake Controller: Optional integrated...