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2004 Dodge Ram Truck Complete OFFICIAL Factory Service / Repair / Full Workshop Manual 2627 Pages

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🏷️ Basic Information Identification Make: Dodge Model: Ram Truck Year: 2004 Generation: Third Generation (DR/DH/D") Codes Chassis Code: DR 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and professional technicians. Competitive Analysis Value Proposition: Offers comprehensive coverage and factory-level accuracy at a fraction of the cost of traditional paper manuals, with the convenience of instant access. Key Features Diagrams And Illustrations: High-quality diagrams and detailed instructions for servicing and repairing the vehicle from front bumper to rear. Comprehensive Nature: The most complete service manual compiled, covering every aspect of the vehicle for effective DIY or professional repair. Diy Focus: Highly recommended for the Do-It-Yourselfer, providing all the necessary information to confidently perform repairs. Money Back Guarantee: Full money-back guarantee offered, signifying confidence in the product's quality and coverage. 📋 Manual Details Coverage Areas Coverage Scope: Complete service, repair, and maintenance for the 2004 Dodge Ram Truck. Page Count Page Count: 2627 Manual Type Manual Type: Official Factory Service / Repair / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered All Systems: Engine, Transmission, Driveline, Suspension, Brakes, Steering, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body, Frame, Restraints, Audio/Video, Navigation/Telecommunication, Emissions Control. Engine Specifics: Coverage for all engine variants offered in the 2004 Ram Truck, including diagnostics, repair, and specifications. Drivetrain Specifics: Detailed information on rear-wheel drive (RWD) and four-wheel drive (4WD) systems, including differentials, transfer cases, axles, and drivelines. Electrical System Coverage: Comprehensive wiring diagrams, component locations, and diagnostic procedures for all electrical systems, including Body Control Modules (BCM), Powertrain Control Modules (PCM), and infotainment. Body And Frame: Includes procedures for body panel alignment, repair, bumper replacement, and frame inspection. Heating And Air Conditioning: Detailed coverage of the HVAC system, including refrigerant handling, compressor service, blower motor, and climate control modules. Frame And Bumpers: Covers frame inspection, repair, and bumper assembly/disassembly procedures. Procedures Included Repair Procedures: Detailed step-by-step repair procedures for all major and minor components, including engine teardown and rebuild, transmission overhaul, brake caliper replacement, suspension component installation, electrical diagnostics, and body panel repair. Maintenance Tasks: Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, lubrication, and tire rotations. Troubleshooting Guides: Extensive troubleshooting guides for common and uncommon problems, aiding in efficient diagnosis. Component Adjustment: Procedures for adjusting various components, such as door latches, hood hinges, and parking brake cables. Technical Depth Diagnostic Capabilities: Includes diagnostic troubleshooting charts, wiring diagrams, component testing procedures, and torque specifications for advanced diagnostics and repair. Wiring Diagrams Detail: Extremely detailed wiring diagrams for all electrical circuits, crucial for troubleshooting complex electronic issues. Component Replacement Procedures: Step-by-step instructions for replacing virtually any component, from spark plugs to engine control units. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable PDF format allows for quick retrieval of specific information. Print Quality Printability: All pages are printable at high quality. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Accessibility Compatibility: Compatible with all versions of Windows and Mac. Delivery Delivery Method: Instant Download Shipping Cost: No shipping cost due to digital download format. Wait Time: No waiting for CD-ROMs or physical delivery. ⚙️ Engine Specifications Primary Engine Available Engines: 3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel (depending on specific Ram model/configuration). Performance Torque Specs: Detailed torque specifications for all critical engine fasteners and components. Horsepower Torque: Specific horsepower and torque figures for each engine variant are detailed within the manual. Fuel System Fuel System Type: Electronic Fuel Injection (EFI). Engine Systems Cooling System Service: Detailed procedures for radiator, thermostat, water pump, and coolant hose replacement, along with system bleeding. Exhaust System Repair: Information on exhaust manifold, catalytic converter, muffler, and pipe replacement, including gaskets and fasteners. Fuel System Components: Procedures for fuel pump replacement, fuel filter changes, injector service, and fuel tank maintenance. Ignition Control System: Detailed information on the ignition system, including coil packs, spark plugs, and ignition timing adjustments. 🔧 Transmission Standard Transmission Options: 5-speed manual, 4-speed automatic (45RFE/48RE). Optional Transfer Case Options: Manual or electronic shift transfer cases for 4WD models. Features Transmission Service: Procedures for fluid changes, filter replacement, and internal transmission repairs. Transfer Case Service: Detailed instructions for transfer case fluid changes, seal replacement, and internal component repair. Transmission Diagnostics: Includes diagnostic trouble codes (DTCs) and procedures for diagnosing transmission performance issues. Clutch System Service: Comprehensive coverage for manual transmission clutch replacement, including clutch disc, pressure plate, and flywheel service. 📐 Dimensions Exterior Body Styles: Regular Cab, Quad Cab, Mega Cab; various bed lengths (e.g., 6.3 ft, 8 ft). Wheelbase: Varies by configuration (e.g., 131.4 inches for standard wheelbase, 154.7 inches for long wheelbase). Weights Gross Vehicle Weight Rating Gvwr: Varies by configuration, typically ranging from 6,300 lbs to 8,800 lbs. Curb Weight: Varies...
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2004 Dodge Ram Truck Complete OFFICIAL Factory Service / Repair / Full Workshop Manual 2627 Pages
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Ram Truck
Year:
2004
Generation:
Third Generation (DR/DH/D")
Codes
Chassis Code:
DR
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and professional technicians.
Competitive Analysis
Value Proposition:
Offers comprehensive coverage and factory-level accuracy at a fraction of the cost of traditional paper manuals, with the convenience of instant access.
Key Features
Diagrams And Illustrations:
High-quality diagrams and detailed instructions for servicing and repairing the vehicle from front bumper to rear.
Comprehensive Nature:
The most complete service manual compiled, covering every aspect of the vehicle for effective DIY or professional repair.
Diy Focus:
Highly recommended for the Do-It-Yourselfer, providing all the necessary information to confidently perform repairs.
Money Back Guarantee:
Full money-back guarantee offered, signifying confidence in the product's quality and coverage.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete service, repair, and maintenance for the 2004 Dodge Ram Truck.
Page Count
Page Count:
2627
Manual Type
Manual Type:
Official Factory Service / Repair / Workshop Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
All Systems:
Engine, Transmission, Driveline, Suspension, Brakes, Steering, Fuel System, Cooling System, Exhaust System, Electrical System, HVAC, Body, Frame, Restraints, Audio/Video, Navigation/Telecommunication, Emissions Control.
Engine Specifics:
Coverage for all engine variants offered in the 2004 Ram Truck, including diagnostics, repair, and specifications.
Drivetrain Specifics:
Detailed information on rear-wheel drive (RWD) and four-wheel drive (4WD) systems, including differentials, transfer cases, axles, and drivelines.
Electrical System Coverage:
Comprehensive wiring diagrams, component locations, and diagnostic procedures for all electrical systems, including Body Control Modules (BCM), Powertrain Control Modules (PCM), and infotainment.
Body And Frame:
Includes procedures for body panel alignment, repair, bumper replacement, and frame inspection.
Heating And Air Conditioning:
Detailed coverage of the HVAC system, including refrigerant handling, compressor service, blower motor, and climate control modules.
Frame And Bumpers:
Covers frame inspection, repair, and bumper assembly/disassembly procedures.
Procedures Included
Repair Procedures:
Detailed step-by-step repair procedures for all major and minor components, including engine teardown and rebuild, transmission overhaul, brake caliper replacement, suspension component installation, electrical diagnostics, and body panel repair.
Maintenance Tasks:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, lubrication, and tire rotations.
Troubleshooting Guides:
Extensive troubleshooting guides for common and uncommon problems, aiding in efficient diagnosis.
Component Adjustment:
Procedures for adjusting various components, such as door latches, hood hinges, and parking brake cables.
Technical Depth
Diagnostic Capabilities:
Includes diagnostic troubleshooting charts, wiring diagrams, component testing procedures, and torque specifications for advanced diagnostics and repair.
Wiring Diagrams Detail:
Extremely detailed wiring diagrams for all electrical circuits, crucial for troubleshooting complex electronic issues.
Component Replacement Procedures:
Step-by-step instructions for replacing virtually any component, from spark plugs to engine control units.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable PDF format allows for quick retrieval of specific information.
Print Quality
Printability:
All pages are printable at high quality.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Accessibility
Compatibility:
Compatible with all versions of Windows and Mac.
Delivery
Delivery Method:
Instant Download
Shipping Cost:
No shipping cost due to digital download format.
Wait Time:
No waiting for CD-ROMs or physical delivery.
⚙️ Engine Specifications
Primary Engine
Available Engines:
3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 5.9L Cummins Turbo Diesel (depending on specific Ram model/configuration).
Performance
Torque Specs:
Detailed torque specifications for all critical engine fasteners and components.
Horsepower Torque:
Specific horsepower and torque figures for each engine variant are detailed within the manual.
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI).
Engine Systems
Cooling System Service:
Detailed procedures for radiator, thermostat, water pump, and coolant hose replacement, along with system bleeding.
Exhaust System Repair:
Information on exhaust manifold, catalytic converter, muffler, and pipe replacement, including gaskets and fasteners.
Fuel System Components:
Procedures for fuel pump replacement, fuel filter changes, injector service, and fuel tank maintenance.
Ignition Control System:
Detailed information on the ignition system, including coil packs, spark plugs, and ignition timing adjustments.
🔧 Transmission
Standard
Transmission Options:
5-speed manual, 4-speed automatic (45RFE/48RE).
Optional
Transfer Case Options:
Manual or electronic shift transfer cases for 4WD models.
Features
Transmission Service:
Procedures for fluid changes, filter replacement, and internal transmission repairs.
Transfer Case Service:
Detailed instructions for transfer case fluid changes, seal replacement, and internal component repair.
Transmission Diagnostics:
Includes diagnostic trouble codes (DTCs) and procedures for diagnosing transmission performance issues.
Clutch System Service:
Comprehensive coverage for manual transmission clutch replacement, including clutch disc, pressure plate, and flywheel service.
📐 Dimensions
Exterior
Body Styles:
Regular Cab, Quad Cab, Mega Cab; various bed lengths (e.g., 6.3 ft, 8 ft).
Wheelbase:
Varies by configuration (e.g., 131.4 inches for standard wheelbase, 154.7 inches for long wheelbase).
Weights
Gross Vehicle Weight Rating Gvwr:
Varies by configuration, typically ranging from 6,300 lbs to 8,800 lbs.
Curb Weight:
Varies significantly by configuration (engine, drivetrain, cab style, bed length).
Towing Capacity:
Refer to vehicle's specific VIN and configuration for exact towing and payload capacities; manual provides component information relevant to these systems.
🛡️ Safety Features
Ratings
Crash Test Information:
Information on safety systems and potentially NHTSA ratings for the era (manual provides diagnostic/repair info for safety systems).
Active Features
Braking System:
Front disc brakes (vented) with rear drum brakes (or optional rear disc brakes on some models), ABS system.
Steering System:
Coverage for power steering pump, steering gear/rack, tie rods, and steering column components.
Restraint System Diagnostics:
Information on SRS (Supplemental Restraint System) components, including airbags and related control modules.
Passive Features
Restraint System:
Front airbags for driver and passenger, seat belts, and potential side-impact airbags on later models/trims.
Interior Safety:
Information regarding seat belt operation, latching mechanisms, and potential interior trim related to safety systems.
💡 Technology Features
Infotainment
Audio System:
Coverage for factory-installed audio systems, including CD players, radios, and speaker replacement.
Navigation Telecommunication:
Service and repair information for factory navigation systems and communication modules.
Driver Assistance
Speed Control:
Detailed diagnostic and repair procedures for the cruise control system.
Instrument Cluster:
Detailed diagnostics for the instrument cluster, including gauge functionality, warning lights, and indicator systems.
Connectivity
Vehicle Theft Security:
Information on the factory anti-theft system and associated components.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for exact specs).
Transmission Fluid Change Interval:
Refer to manual for recommended intervals, often around 30,000-60,000 miles for automatic transmissions.
Brake Fluid Change Interval:
Recommended every 2-3 years or as needed based on fluid condition.
Engine Coolant Flush Interval:
Typically every 30,000-60,000 miles or 3-5 years.
Fluid Specifications
Engine Oil:
Refer to manual for specific SAE viscosity grade (e.g., 5W-20, 5W-30) and API classification based on engine type.
Transmission Fluid:
Refer to manual for specific ATF type (e.g., ATF+4 for automatic transmissions).
Coolant Type:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent.
Brake Fluid:
DOT 3 or DOT 4, as specified in the manual, for the hydraulic braking system.
Known Issues
Common Problems 2004 Ram:
Potential issues include exhaust manifold cracks (especially on V8 engines), front suspension wear (ball joints, tie rods), and brake component wear. The manual provides diagnostic and repair procedures for these.
Electrical System Quirks:
The manual addresses common electrical gremlins, such as intermittent power loss or sensor faults, through detailed diagnostics.
Powertrain Reliability:
The manual provides insights into common powertrain issues and their resolutions, crucial for long-term reliability.
Suspension Component Wear:
Guidance on diagnosing and replacing worn suspension parts like control arm bushings, ball joints, and shocks/struts.
Part Numbers
Filter Replacement:
Manual provides part numbers or specifications for essential filters like oil filters, air filters, and fuel filters.
📚 Vehicle History
Brand Heritage
Dodge Truck Legacy:
Continuation of Dodge's long-standing reputation for robust and capable pickup trucks.
Model Evolution
Third Generation Ram:
The 2004 model is part of the third generation (2002-2008), characterized by a significant redesign with a bolder exterior and improved interior.
Powertrain Options Evolution:
Introduction of the HEMI V8 engine in this generation marked a significant performance upgrade for the Ram.
Production
Manufacturing Locations:
Primarily manufactured in North America (e.g., Warren, Michigan).
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