Land Rover Discovery 2 2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Land Rover Model: Discovery 2 Year: 2004 Codes Platform Code: L318 (Series II) 👋 Introduction Market Position Positioning: The Land Rover Discovery 2 (Series II) positioned as a capable, go-anywhere luxury SUV with significant off-road prowess. Competitive Analysis Competitors: Competed with vehicles like the Toyota Land Cruiser, Jeep Grand Cherokee, and Mercedes-Benz M-Class of its era. Key Features Off Road Capability: Renowned for its sophisticated four-wheel-drive system, Terrain Response (early iteration), and robust construction. Powertrain Options: Available with the robust 4.0L V8 petrol engine and the torquey 2.5L TD5 turbodiesel engine. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Diagnostic Procedures, Electrical Schematics, Maintenance Schedules Page Count Estimated Page Count: Estimated 1000+ pages (typical for factory service manuals of this era) Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (V8, TD5), Transmission (Automatic, Manual), Drivetrain (4WD System, Differentials) Chassis: Suspension (Air Suspension, Coil Springs), Steering, Brakes (ABS, EBD), Wheels and Tires Electrical: Engine Management, Body Control Module (BCM), Lighting, Instrumentation, SRS (Airbag), HVAC Controls, Infotainment Body: Exterior Panels, Interior Trim, Doors, Windows, Glass, Seats, Body Repair Procedures Procedures Included Maintenance: Scheduled Servicing, Fluid Changes (Oil, Coolant, Brake, Power Steering, Transmission), Filter Replacements, Spark Plugs, Belts Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper Overhaul, Electrical Component Diagnosis and Replacement Diagnostics: Troubleshooting Guides, DTC Code Interpretation, Diagnostic Tool Usage (e.g., T4 diagnostics where applicable) Technical Depth Depth: Comprehensive from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts. 📊 Manual Specifications File Format Readability: High-resolution PDF allowing zoom for detailed viewing of diagrams and text. Searchability: Likely text-searchable PDF, enabling quick access to specific topics. Print Quality Print Readiness: Designed for home printing, providing clear diagrams and text. Binding Type Binding: Not applicable for digital PDF format; designed to be viewed on screen or printed and bound by user. Paper Type Paper Type: Not applicable for digital PDF format; user choice for printing. ⚙️ Engine Specifications Primary Engine Engine Type Petrol: Rover V8 (4.0L / 3947cc) Engine Type Diesel: Land Rover TD5 (2.5L / 2498cc, 5-cylinder turbodiesel) Performance V8 Horsepower: Approx. 182 hp @ 4750 rpm V8 Torque: Approx. 230 lb-ft @ 3250 rpm Td5 Horsepower: Approx. 134 hp @ 4200 rpm Td5 Torque: Approx. 295 lb-ft @ 1900 rpm Fuel System V8 Fuel System: Multi-point Fuel Injection (MPI) Td5 Fuel System: Direct Injection with Electronic Control Unit (ECU) and Fuel Pump (ACE/ACE 2) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (e.g., R380) Optional Optional Transmission: 4-speed Automatic (e.g., ZF 4HP22) Features Transfer Case: 2-speed high/low ratio transfer case with center differential lock. 📐 Dimensions Exterior Wheelbase: Approx. 100 inches (2540 mm) Length: Approx. 180 inches (4570 mm) Width: Approx. 73 inches (1854 mm) Height: Approx. 77 inches (1956 mm) Weights Curb Weight: Approx. 4700-5000 lbs (2130-2270 kg) depending on configuration. 🛡️ Safety Features Ratings Crash Test Results: Not prominently tested by modern agencies like NHTSA/IIHS for this era; relies on internal standards and market expectations for its class. Active Features Traction Control: Available Electronic Traction Control (ETC) on some models. ABS: Anti-lock Braking System (ABS) standard. Hcd: Hill Descent Control (HDC) available on some models. Passive Features Airbags: Driver and passenger airbags standard, side airbags optional on some later models. Seatbelts: 3-point seatbelts with pretensioners. 💡 Technology Features Infotainment Audio System: Factory fitted CD/Radio systems, often with upgraded speaker options. Cassette players were also common early on. Navigation: Optional factory navigation systems (older CRT or early LCD based) were available. Driver Assistance Cruise Control: Standard on most models. Park Assist: Rear parking sensors became available on later models. Connectivity Phone Integration: Optional Bluetooth phone preparation on later models. 🔧 Maintenance Service Intervals Oil Change Petrol: Typically 6,000 miles or 12 months (check manual for specifics). Oil Change Diesel: Typically 6,000 miles or 12 months (check manual for specifics). Transmission Fluid: Check manual for interval; often considered 'lifetime' but recommended periodic inspection and change. Fluid Specifications Engine Oil V8: API SG/SH/SJ, SAE 10W-40 or 20W-50 (depending on climate). Often specified as Castrol GTX. Engine Oil Td5: API CG-4 or CH-4, SAE 15W-40 or 10W-40 (depending on climate). Often specified as Castrol GTX Diesel. Coolant: OAT (Organic Acid Technology) coolant, typically pink or orange. Specific Land Rover specified coolant is recommended. Brake Fluid: DOT 4 Known Issues Head Gaskets V8: Pre-2002 V8 models were prone to head gasket failure due to cylinder liner distortion; later models improved but still a potential issue. Td5 ECU: TD5 ECU (Engine Control Unit) can fail, often due to water ingress. Wiring looms can also degrade. Sls: Self-Levelling Suspension (SLS) air springs can leak or compressor can fail. ACE system can also develop...
Comprehensive from basic fluid checks to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic flowcharts.
📊 Manual Specifications
File Format
Readability:
High-resolution PDF allowing zoom for detailed viewing of diagrams and text.
Searchability:
Likely text-searchable PDF, enabling quick access to specific topics.
Print Quality
Print Readiness:
Designed for home printing, providing clear diagrams and text.
Binding Type
Binding:
Not applicable for digital PDF format; designed to be viewed on screen or printed and bound by user.
Paper Type
Paper Type:
Not applicable for digital PDF format; user choice for printing.
⚙️ Engine Specifications
Primary Engine
Engine Type Petrol:
Rover V8 (4.0L / 3947cc)
Engine Type Diesel:
Land Rover TD5 (2.5L / 2498cc, 5-cylinder turbodiesel)
Performance
V8 Horsepower:
Approx. 182 hp @ 4750 rpm
V8 Torque:
Approx. 230 lb-ft @ 3250 rpm
Td5 Horsepower:
Approx. 134 hp @ 4200 rpm
Td5 Torque:
Approx. 295 lb-ft @ 1900 rpm
Fuel System
V8 Fuel System:
Multi-point Fuel Injection (MPI)
Td5 Fuel System:
Direct Injection with Electronic Control Unit (ECU) and Fuel Pump (ACE/ACE 2)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (e.g., R380)
Optional
Optional Transmission:
4-speed Automatic (e.g., ZF 4HP22)
Features
Transfer Case:
2-speed high/low ratio transfer case with center differential lock.
📐 Dimensions
Exterior
Wheelbase:
Approx. 100 inches (2540 mm)
Length:
Approx. 180 inches (4570 mm)
Width:
Approx. 73 inches (1854 mm)
Height:
Approx. 77 inches (1956 mm)
Weights
Curb Weight:
Approx. 4700-5000 lbs (2130-2270 kg) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Results:
Not prominently tested by modern agencies like NHTSA/IIHS for this era; relies on internal standards and market expectations for its class.
Active Features
Traction Control:
Available Electronic Traction Control (ETC) on some models.
ABS:
Anti-lock Braking System (ABS) standard.
Hcd:
Hill Descent Control (HDC) available on some models.
Passive Features
Airbags:
Driver and passenger airbags standard, side airbags optional on some later models.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Factory fitted CD/Radio systems, often with upgraded speaker options. Cassette players were also common early on.
Navigation:
Optional factory navigation systems (older CRT or early LCD based) were available.
Driver Assistance
Cruise Control:
Standard on most models.
Park Assist:
Rear parking sensors became available on later models.
Connectivity
Phone Integration:
Optional Bluetooth phone preparation on later models.
🔧 Maintenance
Service Intervals
Oil Change Petrol:
Typically 6,000 miles or 12 months (check manual for specifics).
Oil Change Diesel:
Typically 6,000 miles or 12 months (check manual for specifics).
Transmission Fluid:
Check manual for interval; often considered 'lifetime' but recommended periodic inspection and change.
Fluid Specifications
Engine Oil V8:
API SG/SH/SJ, SAE 10W-40 or 20W-50 (depending on climate). Often specified as Castrol GTX.
Engine Oil Td5:
API CG-4 or CH-4, SAE 15W-40 or 10W-40 (depending on climate). Often specified as Castrol GTX Diesel.
Coolant:
OAT (Organic Acid Technology) coolant, typically pink or orange. Specific Land Rover specified coolant is recommended.
Brake Fluid:
DOT 4
Known Issues
Head Gaskets V8:
Pre-2002 V8 models were prone to head gasket failure due to cylinder liner distortion; later models improved but still a potential issue.
Td5 ECU:
TD5 ECU (Engine Control Unit) can fail, often due to water ingress. Wiring looms can also degrade.
Sls:
Self-Levelling Suspension (SLS) air springs can leak or compressor can fail. ACE system can also develop leaks or pump issues.
Rust:
Common rust points include chassis outriggers, rear crossmember, wheel arches, and door bottoms.
📚 Vehicle History
Brand Heritage
Brand Focus:
Land Rover is synonymous with off-road capability and rugged luxury vehicles.
Model Evolution
Generation Development:
The Discovery 2 (Series II) was an evolution of the original Discovery platform, incorporating improved styling, a more refined interior, and enhanced chassis technology like Active Cornering Enhancement (ACE) and Self-Levelling Suspension (SLS).
Production
Production Years:
1998-2004
Manufacturing Location:
Solihull, England
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Discovery nameplate consistently recognized for its off-road capabilities and adventure suitability.
Ratings
Reliability Perception:
While known for robustness in harsh conditions, earlier models could have higher maintenance costs and require proactive care, a common characteristic of premium European SUVs of the era.
Certifications
Manual Accuracy:
Directly mirrors factory dealer workshop documentation, ensuring highest level of accuracy and detail.
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