🏷️ Basic Information Identification Make: Polaris Model: Frontier Touring Year: 2004 Vehicle Type: Snowmobile Product Type: Replacement Parts Manual 👋 Introduction Market Position Target Audience: Polaris Frontier Touring snowmobile owners, DIY mechanics, parts departments, service technicians Value Proposition: Provides essential information for identifying and sourcing OEM replacement parts, enabling cost savings and facilitating DIY repairs Competitive Analysis Competitors: Other online parts catalogs, dealer service departments, unofficial repair manuals Key Features Illustrations: Exploded parts diagrams for visual part identification Part Numbers: Includes specific Polaris OEM part numbers Accessibility: Instant PDF download, printable Ease Of Use: Clear and easy to follow for various skill levels 📋 Manual Details Coverage Areas Primary Coverage: All Genuine Polaris Replacement Parts for 2004 Frontier Touring Snowmobile Secondary Coverage: Exploded parts diagrams, part numbers, part descriptions Page Count Estimated Pages: Varies based on specific model/engine configuration, typically 150-300 pages for a comprehensive parts manual Manual Type Type: OEM Parts Catalog / Replacement Parts Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine components (pistons, rings, valves, crankshaft, camshaft, oil pump, gaskets, etc.), cooling system components Drivetrain: Primary drive clutch, secondary clutch, drive belt, chaincase, gears, driveshaft, track components Suspension: Front suspension (spindles, control arms, shocks, springs), rear suspension (skis, idler wheels, bogies, shocks, springs, rails) Electrical: Ignition system components, lighting, battery, wiring harness sections, starter motor, stator Body Chassis: Chassis components, seat, handlebars, controls, body panels, windshield, tunnel, bumper Fuel System: Carburetor components (if applicable), fuel pump, fuel lines, fuel tank, oil injection system components (if applicable) Braking System: Brake caliper, brake disc, brake lever, brake cable/line Procedures Included Identification Of Parts: Detailed visual identification of all replaceable components via exploded diagrams Part Ordering: Provides OEM part numbers for accurate ordering Disassembly And Assembly: Illustrations are designed to assist with correct disassembly and reassembly sequences Technical Depth Level Of Detail: Comprehensive for parts identification and procurement Diagnostic Capability: Limited to component identification; does not provide diagnostic procedures Repair Guidance: Illustrative guidance for assembly, but not step-by-step repair instructions 📊 Manual Specifications File Specifications File Format: PDF Compatibility: All PC & MAC Computers Readability Requirements: Adobe PDF Reader Download Method: Instant download after payment Print Capability: Printable on demand, page by page Print Quality Diagram Resolution: Illustrated with exploded parts diagrams (quality dependent on original scan/digitalization) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, liquid-cooled (common for Polaris 2004 models, specific engine may vary by Frontier Touring sub-model) Displacement: Likely in the 500cc to 700cc range, depending on specific Frontier Touring variant (e.g., 550, 600, 700cc models were common) Cooling System: Liquid-cooled (radiator, fan, coolant hoses, thermostat) Performance Horsepower: Typically 80-120 HP depending on engine size and tuning for this era Torque: Sufficient for snowmobile applications, specific figures vary by engine Fuel System Fuel Delivery: Carbureted (likely Mikuni VM series or similar) or potentially early fuel injection on some variants; oil injection system common Oil Type: 2-stroke synthetic oil, specific grade recommended by Polaris (e.g., API-TC rated) Engine Components Cylinder Design: Aluminum alloy with nickel-silicon carbide bore (typical for Polaris) Spark Plugs: Specific NGK or Champion part numbers will be listed 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) automatic Clutch System: Polaris P-85 primary clutch, Polaris Dynamically Adjustable (D.A.S.) secondary clutch (or similar OEM clutch models) Optional Optional Gearing: N/A for standard snowmobile CVT Features Drive System: HyVo chain drive system to track Chaincase Oil Type: Specific viscosity gear oil (e.g., SAE 80W-90 or similar) 📐 Dimensions Exterior Length: Varies by specific model configuration, typically around 110-120 inches Width: Varies, typically 40-50 inches Height: Varies, typically 45-55 inches Weights Dry Weight: Typically 450-550 lbs (dry) Payload Capacity: Designed for 1-2 riders plus minimal gear Cargo Cargo Capacity: Typically includes under-seat storage and potential for rack attachments Track Track Length: Commonly 136 inches for touring models Track Width: Standard 15 inches Lug Height: Typically 1.00 to 1.25 inches for trail and touring use 🛡️ Safety Features Ratings Crash Testing: Snowmobiles are not subjected to automotive-style crash testing; safety relies on design and rider operation. Active Features Braking: Hydraulic disc brake system Throttle Control: Thumb throttle with safety detent Kill Switch: Engine kill switch with integrated tether cord Passive Features Lighting: Headlights, taillight/brake light Windscreen: Provides rider protection from wind and debris 💡 Technology Features Infotainment Instrument Cluster: Basic analog gauges (speedometer, tachometer) with indicator lights for oil, neutral, and high beam. Some models may have digital readouts for odometer/trip meter. Driver Assistance Traction Control: N/A (No electronic traction control systems in 2004) Electronic Fuel Injection: Possible on some higher-end variants, but carburetors were prevalent. Connectivity Connectivity Features: N/A (No digital connectivity or Bluetooth features) 🔧 Maintenance Service Intervals Clutch Inspection: Inspect primary and secondary clutches at the beginning...