This comprehensive parts manual provides detailed information on all components of the 2004 Polaris Sportsman 500 H.O. ATV. It covers models A04CH50AA, A04CH50AC, A04CH50AE, and A04CH50AG, ensuring that you have the correct parts information for your specific machine. The manual is organized into sections covering various systems and components, making it easy to locate the specific part you need.

The table of contents provides a detailed breakdown of the manual's structure, including sections on:

* **A-Arm/Strut Mounting:** Covers components related to suspension and steering.
* **Air Box:** Details the air intake system.
* **Bumper Mounting:** Provides information on the front bumper attachment points.
* **Caliper, Rear:** Outlines the rear braking system components.
* **Carburetor:** Offers insights into the fuel delivery system and its components.
* **Clutch Cover:** Includes information about the primary clutch housing.
* **Controls - Master Cylinder/Brake Line:** Covers the brake lever assembly and brake lines.
* **Controls - Throttle Assembly/Cable:** Explains the throttle assembly and cable routing.
* **Cooling System:** Details the components involved in engine cooling.
* **Crankcase:** Covers the primary housing for the engine.
* **Crankshaft and Piston:** Provides detailed information about the engine's internal components.
* **Cylinder:** Covers the engine cylinder and its components.
* **Decals:** Includes information about replacement decals for the ATV.
* **Drive Clutch:** Covers the components of the primary clutch assembly.
* **Drive Shaft:** Details the front drive shaft components.
* **Driven Clutch:** Covers the components of the secondary clutch assembly.
* **Electrical/Taillight:** Provides information about the electrical system and taillight assembly.
* **Engine Mounting:** Details the engine mounting points and associated components.
* **Exhaust System:** Covers the engine exhaust components.
* **Foot Pedal:** Includes details about the foot brake pedal.
* **Frame Mounting:** Details the mounting points for the frame.
* **Front Cab:** Provides information about the front cab or body panels.
* **Front Housing:** Covers the front differential housing.
* **Front Strut:** Outlines the front suspension strut components.
* **Front Wheel:** Details the front wheel assembly.
* **Fuel Pump:** Provides information about the fuel pump and its components.
* **Fuel Tank:** Covers the fuel tank assembly.
* **Gear Selector:** Details the gear selector mechanism.
* **Gearcase:** Covers the components of the rear differential housing.
* **Handlebar:** Details handlebars and associated components.
* **Headlight Pod:** Provides information about the headlight assembly.
* **Intake and Exhaust:** Covers the engine intake and exhaust ports.
* **Magneto:** Provides information about the ignition system.
* **Master Cylinder, Rear:** Details the rear brake master cylinder.
* **Oil Filter:** Covers the engine oil filter.
* **Oil Pump:** Provides information about the engine oil pump.
* **Oil Tank:** Details the oil tank assembly.
* **Prop Shaft:** Covers the drive shaft connecting the rear differential to the rear wheels.
* **Rack Mounting, Front:** Details mounting points for the front suspension components.
* **Rear Cab and Seat:** Provides information about the rear cab and seat assembly.
* **Rear Drive Shaft:** Covers the rear drive shaft components.
* **Rear Rack Mounting:** Details the rear rack mounting points.
* **Rear Suspension:** Covers the rear suspension system components.
* **Rear Wheel Drive:** Details the rear wheel drive assembly.
* **Recoil Starter:** Provides information about the recoil starter system.
* **Starting Motor:** Details the starter motor components.
* **Steering Post:** Covers the steering column and associated components.
* **Tool Kit:** Includes a list of tools included with the ATV.
* **Water Pump:** Details the engine's water pump components.

This detailed manual will help you identify the right parts for your 2004 Polaris Sportsman 500 H.O., simplifying maintenance and repair.

The 2004 Polaris Sportsman 500 H.O. is a powerful and versatile ATV designed for both recreational riding and utility tasks. It boasts a fuel-injected, 499cc, liquid-cooled, single-cylinder engine that delivers 44 horsepower, providing ample power for tackling demanding trails, hauling cargo, and completing chores around the property. The Sportsman 500 H.O. features an independent front suspension with double A-arms and coil-over shocks, as well as a rear independent suspension with swingarms and coil-over shocks. This setup provides a smooth and comfortable ride, even over rough terrain. Its robust construction includes a steel frame, sturdy axles, and durable brakes, ensuring reliability and longevity. This ATV is known for its efficient performance and fuel economy, making it a practical choice for both work and play.

The 2004 Polaris Sportsman 500 H.O. comes standard with features designed for rider comfort and convenience. These include a comfortable seat, adjustable handlebars, and a large fuel tank. The ATV also offers a variety of optional accessories, such as a winch, a plow, and a cargo box, further increasing its versatility. The Sportsman 500 H.O. is a well-respected ATV known for its reliability, performance, and ease of maintenance. Its combination of power, maneuverability, and durability make it a compelling choice for those seeking a versatile ATV that can handle a wide range of tasks. Whether you're interested in exploring the trails, hauling supplies, or tackling chores around your property, the 2004 Polaris Sportsman 500 H.O. offers the capability to meet your needs.