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Daihatsu Sirion 2004 to 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation: 2nd Generation (M300 Series) Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: M300 👋 Introduction Market Position Vehicle Segment: Subcompact/City Car Target Audience: Budget-conscious consumers, urban commuters, small families. Competitive Analysis Competitors: Toyota Yaris, Honda Fit (Jazz), Suzuki Swift, Ford Fiesta, Volkswagen Polo. Key Features Advantages: Fuel efficiency, compact size, maneuverability, affordability, reliability (typical for Daihatsu). Manual Value Proposition: Essential resource for owners to perform DIY maintenance and repairs, saving on labor costs and ensuring proper upkeep. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF (Adobe Acrobat) Download Type: Instant Download Compatibility: Windows/Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, inspection, overhaul, cylinder head, block, pistons, crankshaft, camshafts, lubrication system, cooling system. Engine Management: Fuel injection system, ignition system, emission control systems (EVAP, EGR), engine control unit (ECU) diagnosis, sensors and actuators. Transmission Manual: Manual gearbox removal, disassembly, assembly, inspection, repair, clutch system. Transmission Automatic: Automatic transmission (if applicable, based on market) removal, disassembly, assembly, inspection, repair, torque converter, valve body. Drivetrain: Front-wheel drive system, driveshafts, constant velocity (CV) joints, differential (if integrated). Suspension: Front suspension (struts, control arms, stabilizer bar), rear suspension (torsion beam/independent), shock absorbers, springs, bushings. Steering: Power steering system (hydraulic/electric), steering column, steering rack, tie rods, alignment specifications. Brakes: Front disc brakes, rear drum/disc brakes, hydraulic system, brake booster, master cylinder, ABS system diagnosis and repair, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, exterior trim, bumper systems, corrosion prevention. HVAC System: Air conditioning system (refrigerant charging, compressor, condenser, evaporator), heating system, ventilation. Safety Systems: Airbag system (SRS) components, diagnosis, and replacement procedures; seatbelt mechanisms. Procedures Included Maintenance: Routine maintenance schedules, oil and filter changes, fluid level checks and top-ups, spark plug replacement, air filter replacement. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, error code interpretation. Repair: Step-by-step repair procedures for all major mechanical and electrical components. Rebuild: Complete engine and transmission rebuild procedures. Installation: Procedures for replacing components such as timing belts, suspension parts, and electrical modules. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering complete tear down and rebuilds, detailed diagnostics, and maintenance. Illustrations: Includes numerous pictures and diagrams for clarity. Special Tools: Identification and usage of any special tools required for specific procedures. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable due to PDF format, though not explicitly stated. Print Quality Printability: All pages are printable. Binding Type Binding: Digital Download (no physical binding) Paper Type Paper: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Code Common: K3-VE (1.3L) Engine Type: Inline-4 Cylinder, DOHC, 16-valve Displacement: 1.3 Liters (1298 cc) Bore X Stroke: 72.0 mm x 79.3 mm (approx.) Compression Ratio: 10.0:1 (typical) Horsepower Output: Around 90-92 PS (88-91 hp) at specified RPM (market dependent). Torque Output: Around 120-125 Nm (89-92 lb-ft) at specified RPM (market dependent). Performance Fuel Type: Unleaded Gasoline Emission Standards: Euro IV / equivalent (market dependent) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Throttle Body: Electronic Throttle Control (ETC) may be present on later models. Maintenance Timing Belt Or Chain: Timing Chain (typically for K3-VE engine) 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual Transmission Optional Transmission Type Optional: 4-Speed Automatic Transmission Features Gear Ratios: Specific ratios will be detailed within the manual for both manual and automatic transmissions. Clutch Type: Dry single plate clutch (for manual transmission). 📐 Dimensions Exterior Length: Approx. 3600-3650 mm Width: Approx. 1665-1670 mm Height: Approx. 1530-1540 mm Wheelbase: Approx. 2340-2360 mm Ground Clearance: Approx. 140-150 mm Weights Curb Weight: Approx. 950-1050 kg (depending on trim and transmission) Gross Vehicle Weight Rating: Specific GVWR to be found in manual. Cargo Cargo Volume: Variable, typically with rear seats folded. Specific figures available in manual. 🛡️ Safety Features Ratings Crash Test Results: Results vary by region and testing authority (e.g., NCAP). Manual may reference relevant standards. Active Features ABS: Anti-lock Braking System (ABS) often standard or optional. Ebs: Electronic Brake-force Distribution (EBD) often paired with ABS. Brake Assist: Brake Assist (BA) may be included. Passive Features Airbags: Driver and front passenger airbags standard. Side airbags may be optional on higher trims. Seatbelts: Front and rear seatbelt systems, pre-tensioners may be present. Child Seat Anchors: ISOFIX/LATCH child seat anchorage points. 💡 Technology Features Infotainment Head Unit: Typically a basic factory-installed AM/FM/CD player. Higher trims might feature MP3 playback or auxiliary input. Aftermarket upgrades are common. Speakers: Standard 2 or 4 speaker system depending on trim level. Driver Assistance Cruise Control: Available on select higher trim levels. Parking Sensors: Rarely factory-fitted, usually an aftermarket...
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Daihatsu Sirion 2004 to 2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Generation:
2nd Generation (M300 Series)
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Codes
Chassis Code:
M300
👋 Introduction
Market Position
Vehicle Segment:
Subcompact/City Car
Target Audience:
Budget-conscious consumers, urban commuters, small families.
Competitive Analysis
Competitors:
Toyota Yaris, Honda Fit (Jazz), Suzuki Swift, Ford Fiesta, Volkswagen Polo.
Key Features
Advantages:
Fuel efficiency, compact size, maneuverability, affordability, reliability (typical for Daihatsu).
Manual Value Proposition:
Essential resource for owners to perform DIY maintenance and repairs, saving on labor costs and ensuring proper upkeep.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF (Adobe Acrobat)
Download Type:
Instant Download
Compatibility:
Windows/Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, overhaul, cylinder head, block, pistons, crankshaft, camshafts, lubrication system, cooling system.
Engine Management:
Fuel injection system, ignition system, emission control systems (EVAP, EGR), engine control unit (ECU) diagnosis, sensors and actuators.
Transmission Manual:
Manual gearbox removal, disassembly, assembly, inspection, repair, clutch system.
Transmission Automatic:
Automatic transmission (if applicable, based on market) removal, disassembly, assembly, inspection, repair, torque converter, valve body.
Drivetrain:
Front-wheel drive system, driveshafts, constant velocity (CV) joints, differential (if integrated).
Suspension:
Front suspension (struts, control arms, stabilizer bar), rear suspension (torsion beam/independent), shock absorbers, springs, bushings.
Steering:
Power steering system (hydraulic/electric), steering column, steering rack, tie rods, alignment specifications.
Brakes:
Front disc brakes, rear drum/disc brakes, hydraulic system, brake booster, master cylinder, ABS system diagnosis and repair, parking brake.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, exterior trim, bumper systems, corrosion prevention.
HVAC System:
Air conditioning system (refrigerant charging, compressor, condenser, evaporator), heating system, ventilation.
Safety Systems:
Airbag system (SRS) components, diagnosis, and replacement procedures; seatbelt mechanisms.
Procedures Included
Maintenance:
Routine maintenance schedules, oil and filter changes, fluid level checks and top-ups, spark plug replacement, air filter replacement.
Troubleshooting:
Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, error code interpretation.
Repair:
Step-by-step repair procedures for all major mechanical and electrical components.
Rebuild:
Complete engine and transmission rebuild procedures.
Installation:
Procedures for replacing components such as timing belts, suspension parts, and electrical modules.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering complete tear down and rebuilds, detailed diagnostics, and maintenance.
Illustrations:
Includes numerous pictures and diagrams for clarity.
Special Tools:
Identification and usage of any special tools required for specific procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable due to PDF format, though not explicitly stated.
Print Quality
Printability:
All pages are printable.
Binding Type
Binding:
Digital Download (no physical binding)
Paper Type
Paper:
Not applicable (digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
K3-VE (1.3L)
Engine Type:
Inline-4 Cylinder, DOHC, 16-valve
Displacement:
1.3 Liters (1298 cc)
Bore X Stroke:
72.0 mm x 79.3 mm (approx.)
Compression Ratio:
10.0:1 (typical)
Horsepower Output:
Around 90-92 PS (88-91 hp) at specified RPM (market dependent).
Torque Output:
Around 120-125 Nm (89-92 lb-ft) at specified RPM (market dependent).
Performance
Fuel Type:
Unleaded Gasoline
Emission Standards:
Euro IV / equivalent (market dependent)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Throttle Body:
Electronic Throttle Control (ETC) may be present on later models.
Maintenance
Timing Belt Or Chain:
Timing Chain (typically for K3-VE engine)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
Gear Ratios:
Specific ratios will be detailed within the manual for both manual and automatic transmissions.
Clutch Type:
Dry single plate clutch (for manual transmission).
📐 Dimensions
Exterior
Length:
Approx. 3600-3650 mm
Width:
Approx. 1665-1670 mm
Height:
Approx. 1530-1540 mm
Wheelbase:
Approx. 2340-2360 mm
Ground Clearance:
Approx. 140-150 mm
Weights
Curb Weight:
Approx. 950-1050 kg (depending on trim and transmission)
Gross Vehicle Weight Rating:
Specific GVWR to be found in manual.
Cargo
Cargo Volume:
Variable, typically with rear seats folded. Specific figures available in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
Results vary by region and testing authority (e.g., NCAP). Manual may reference relevant standards.
Active Features
ABS:
Anti-lock Braking System (ABS) often standard or optional.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Brake Assist:
Brake Assist (BA) may be included.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags may be optional on higher trims.
Seatbelts:
Front and rear seatbelt systems, pre-tensioners may be present.
Child Seat Anchors:
ISOFIX/LATCH child seat anchorage points.
💡 Technology Features
Infotainment
Head Unit:
Typically a basic factory-installed AM/FM/CD player. Higher trims might feature MP3 playback or auxiliary input. Aftermarket upgrades are common.
Speakers:
Standard 2 or 4 speaker system depending on trim level.
Driver Assistance
Cruise Control:
Available on select higher trim levels.
Parking Sensors:
Rarely factory-fitted, usually an aftermarket accessory.
Connectivity
Bluetooth:
Not commonly factory-equipped on base models; may be present on later or higher trims.
Usb Port:
Unlikely to be factory-fitted, may be part of aftermarket head unit upgrades.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 - 10,000 km or 6-12 months, depending on oil type and driving conditions. Refer to manual for specific recommendations.
Air Filter Replacement:
Recommended every 20,000 - 40,000 km or as needed based on inspection.
Spark Plug Replacement:
Depending on plug type (standard or iridium), intervals can range from 30,000 km to 100,000 km. Refer to manual for specific plug type and interval.
Coolant Change:
Typically every 40,000 - 60,000 km or 2-4 years. Use of genuine Toyota Super Long Life Coolant (SLLC) or equivalent recommended.
Fluid Specifications
Engine Oil Specification:
0W-20 or 5W-30 viscosity grade, API SN/SN PLUS or ILSAC GF-5 certified oil recommended. Manual will specify exact grade and API classification.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil recommended. Manual will provide specific part number or equivalent.
Transmission Fluid Automatic:
Genuine Toyota ATF WS (World Standard) or equivalent recommended. Manual will specify exact type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Manual will specify the exact type required.
Coolant Type:
Toyota Super Long Life Coolant (SLLC) Pink or equivalent silicate-free, long-life coolant. Manual specifies ratio with distilled water.
Known Issues
Common Wear Items:
Suspension bushings, brake pads and discs, clutch wear (manual transmission), ignition coils, O2 sensors.
Potential Problems:
Occasional issues with AC compressor, power steering pump (if hydraulic), and minor electrical gremlins can occur with age.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often targeting emerging markets and value-conscious buyers.
Model Evolution
Sirion Generation:
The M300 Sirion represents the second generation, a significant redesign from its predecessor, featuring a more modern exterior and interior design.
Production
Manufacturing Location:
Primarily manufactured in Japan, with potential for assembly in other Daihatsu or Toyota affiliated plants globally.
Platform Sharing:
Often shares platforms and components with Toyota vehicles due to Toyota's majority ownership of Daihatsu.
🏆 Awards & Recognition
Recognitions
Fuel Economy Awards:
The Sirion, like most Daihatsus, often receives positive remarks for fuel efficiency in its class, contributing to its appeal in cost-conscious markets.
Ratings
Reliability Perception:
Generally perceived as a reliable vehicle, aligning with Daihatsu's brand reputation for dependability in small cars.
Certifications
Emissions Compliance:
Designed to meet the emissions standards of its primary markets during its production years.
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