🏷️ Basic Information Identification Make: Volkswagen Model: Golf Year: 2004 Generation Generation Code: Mk5 👋 Introduction Market Position Target Audience: Professional technicians, DIY mechanics with basic knowledge Competitive Analysis Value Proposition: Provides factory-level repair information, comprehensive coverage, and detailed procedures at a fraction of the cost of dealership service. Key Features Manual Features: Step-by-step repair procedures, critical specifications, illustrations/pictures, maintenance schedules, disassembly/assembly guides, troubleshooting charts. Content Comparison: Equivalent to factory service manuals and owner's manuals. 📋 Manual Details Coverage Areas Engine Coverage: 1.4L (BCA, BUD), 1.6L (BSE, BSF, BGU, CCSA), 1.6L FSI (BAD, BLF, BLP), 2.0L FSI (AWA, BPG, BPY, CBFA), 2.0L TDI (BKD, AZV, BMM, BMN) Transmission Coverage: 5-speed Manual (02J), 6-speed Manual (02Q), 6-speed DSG Automatic (02E, DQ250), 6-speed Tiptronic Automatic (09G) Page Count Estimated Pages: 2000+ Manual Type Type: Repair and Service Manual (Factory Level) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, pistons, crankshaft, camshafts, timing belts/chains, oil pump, lubrication system Engine Electrical: Ignition system, fuel injection systems (MPI, FSI), starter, alternator, ECU diagnostics and repair, sensors, wiring diagrams Transmission Manual: Clutch, gearbox overhaul, shift mechanism, bearings, seals Transmission Automatic: DSG (DQ250) diagnosis and repair, Tiptronic diagnosis and repair, valve body, torque converter, transmission fluid services Brakes: Front and rear brake systems (disc/drum), ABS, ESP, brake fluid, bleeding procedures, caliper repair Suspension: Front and rear suspension components, struts, shocks, control arms, bushings, wheel bearings, alignment specifications Steering: Power steering system, steering rack, tie rods, column, pump, fluid Electrical Body: Lighting systems, power windows, central locking, mirrors, wipers, horn, interior lighting, fuse box diagrams HVAC: Air conditioning system, heater core, blower motor, climate control unit, refrigerant charging, diagnosis Bodywork Interior: Door panels, dashboard removal, seating, interior trim, exterior trim, bumpers, panel replacement Procedures Included Maintenance Routine: Oil change intervals and procedures, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid checks and top-offs Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical system diagnostics, engine performance issues Repair Major: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, exhaust system repairs Disassembly Assembly: Step-by-step guides for removing and reinstalling major components and sub-assemblies Cleaning: Component cleaning procedures prior to reassembly Electrical Diagnostics: Use of multimeters, oscilloscopes, OBD-II scanners, specific component testing Fuel System Service: Fuel pump testing, injector cleaning and testing, fuel filter replacement Cooling System Service: Radiator replacement, water pump replacement, thermostat replacement, coolant flush and fill Tire Wheel Service: Tire changing, balancing, wheel alignment procedures and specifications Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format Format: PDF Searchable Text: Yes Print Quality Printability: Full Printable Zoom Functionality: Yes Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options 2004: 1.4L (80-102hp), 1.6L (102-115hp), 1.6L FSI (110hp), 2.0L FSI (150hp), 2.0L TDI (140hp) Performance Horsepower Range: 80 hp to 150 hp Torque Range: 130 Nm to 320 Nm (TDI) Fuel System Fuel Delivery: Multi-Point Injection (MPI), Fuel Stratified Injection (FSI), Direct Injection (TDI) Ignition Type: Electronic Ignition (Distributorless Ignition System - DIS) Engine Codes Common Engine Codes: BCA, BUD (1.4L), BSE, BSF, BGU (1.6L), BAD, BLF (1.6L FSI), AWA, BPG (2.0L FSI), BKD, AZV (2.0L TDI) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (02J) Optional Optional Transmissions: 6-speed Manual (02Q), 6-speed DSG Automatic (02E), 6-speed Tiptronic Automatic (09G) Features Dsg Features: Dual-clutch, semi-automatic operation, sport and manual modes 📐 Dimensions Exterior Length Mm: 4151 Width Mm: 1759 Height Mm: 1485 Wheelbase Mm: 2578 Weights Curb Weight Kg: 1250 - 1390 (Varies by engine/trim) Cargo Cargo Volume Liters: 350 (Rear seats up), 1170 (Rear seats folded) 🛡️ Safety Features Ratings Euroncap Front Impact: 5 Stars Euroncap Side Impact: 4 Stars Active Features Active Safety Systems: ABS, EBD, ESP (Electronic Stability Program) available on some trims Passive Features Passive Safety Features: Front airbags, side airbags, curtain airbags (optional), seatbelt pretensioners 💡 Technology Features Infotainment Infotainment Systems: Factory RCD series radio/CD players, optional navigation systems available. Driver Assistance Driver Assistance Features: Traction Control (ASR), Electronic Stability Program (ESP) available on higher trims, cruise control. Connectivity Connectivity Options: Optional Bluetooth hands-free connectivity, CD changer compatibility. 🔧 Maintenance Service Intervals Oil Change Interval Km: 15,000 km or 1 year (whichever comes first) Timing Belt Replacement Km: 60,000 km (for older belt types) or specified interval by engine code Brake Fluid Change Years: 2 years Fluid Specifications Engine Oil Specification: VW 502 00 / 505 00 (e.g., 5W-40, 0W-40, depending on climate and engine) Coolant Specification: G12 or G12+ (Purple/Red color, Ethylene Glycol based) Transmission Fluid Manual 5Sp: VW G 052 798 Transmission Fluid Dsg Dq250: VW G 052...