The Xciting 500 is a maxi-scooter designed for versatile use, blending performance with comfort for both urban commuting and longer journeys. Produced for the model years 2005, 2006, and 2007, this scooter is recognized for its capable 4-stroke, single-cylinder engine, featuring a fuel injection system and automatic CVT transmission. A reputable manufacturer established in 1963, is known for delivering quality and innovation in the global scooter market, and the Xciting series exemplifies this commitment to the maxi-scooter segment. This workshop service repair manual provides comprehensive guidance for all repairs, covering both mechanical and electrical systems for all Xciting 500 models. It details routine maintenance, tune-up procedures, engine overhauls, transmission service, suspension and steering adjustments, brake system diagnostics, and electrical system troubleshooting, including wiring diagrams. The manual is designed for owners and technicians alike, offering professional-quality information with detailed instructions, pictures, and diagrams to facilitate effective maintenance and repair, ensuring the longevity and optimal performance of your vehicle. 🏷️ Basic Information Identification Make: Kymco Model: Xciting 500 Sub Model: All Models Model Years Covered: 2005, 2006, 2007 Codes Engine Codes Covered: All engine types for Xciting 500 👋 Introduction Market Position Target Audience: Kymco Xciting 500 owners seeking to perform their own maintenance and repairs, or understand their vehicle's systems in depth. Competitive Analysis Value Proposition: Provides professional-quality repair information at a fraction of the cost of dealership service, empowering owners to save significant money on maintenance and repairs. Key Features Unlimited Access: Manual will never time out or expire, allowing unlimited use. Delivery: Super fast download delivery, instant access after payment. Content Quality: Professional quality service and repair manuals, the same type used by local dealers/mechanics. 📋 Manual Details Coverage Areas Primary Coverage: All repairs A-Z, mechanical & electrical Specific Systems Covered: Routine Maintenance, Tune-up Procedures, Engine Removal / Installation, Cylinder Head / Valve Train, Engine Block, Engine Lubrication, Intake Manifold / Exhaust System, Cooling and Heating, Fuel and Emissions, Transaxle, Clutch, Manual Transmission, Automatic Transmission, Differential, Driveshaft, Steering, Suspension, Brakes (including ABS), Body, Heater and Air Conditioning, Automatic Climate Control, Electrical (including SRS), Supplemental Restraint System (SRS), Engine Repair, Air Conditioning, Exhaust, Emissions Control, Ignition Page Count Estimated Pages: N/A (Digital Download, printable pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: Digital Download (PDF) File Type: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, including disassembly, assembly, component testing, and torque specifications. Engine Electrical: Ignition system, starting system, charging system, fuel injection system, and sensors. Transmission: Automatic transmission operation, maintenance, and repair (if applicable to specific model variants covered). Suspension Steering: Front and rear suspension components, steering system, alignment procedures. Brakes: Brake system diagnostics, repair, fluid replacement, ABS system (if equipped). Electrical Systems: Complete wiring diagrams, lighting systems, instrument cluster, and accessory electrical components. Body Chassis: Body panel removal/installation, fairings, seats, and chassis component inspection. Fuel Emissions: Fuel delivery system, fuel injection, emissions control systems, and evaporative emissions. Cooling Heating: Cooling system operation, radiator, coolant, thermostat, and fan diagnostics. Climate Control: Air conditioning system diagnosis and repair, climate control system operation. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication points, and general inspection routines. Tune Up: Spark plug replacement, air filter service, and general engine tuning. Engine Rebuild: Complete engine disassembly and reassembly procedures, including piston, ring, and bearing replacement. Valve Timing: Valve timing procedures, chain/gear replacement, timing marks, and tensioner adjustments. Diagnostic Troubleshooting: Systematic troubleshooting guides for common and uncommon issues. Component Replacement: Detailed instructions for replacing major and minor components across all systems. Wiring Diagrams: Comprehensive, high-quality wiring diagrams for all electrical systems. Safety Precautions: Essential safety precautions for working on the vehicle. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics. Detail Level: High, with tons of detailed pictures and diagrams. Practicality: Designed for DIY servicing and professional repairs, enabling users to perform their own servicing and repairs. 📊 Manual Specifications File Format Readability: Searchable text within the PDF for quick information retrieval. Print Quality Printability: All pages are printable, allowing users to print only what they need. Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Software Requirements Compatibility: Works on any PC/MAC computer using Microsoft Windows (XP, NT, 2000, Vista, Windows 7, etc.) or macOS. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, liquid-cooled (Specific engine details for Xciting 500 engine variants covered within manual) Performance Displacement: Approximately 495cc (Specific displacement for Xciting 500 models covered within manual) Bore X Stroke: Refer to manual for specific bore and stroke dimensions. Compression Ratio: Refer to manual for specific compression ratio. Horsepower: Refer to manual for specific horsepower ratings. Torque: Refer to manual for specific torque ratings. Fuel System Fuel Delivery: Fuel Injection (EFI) system details covered. Fuel Type: Unleaded gasoline...
The Xciting 500 is a maxi-scooter designed for versatile use, blending performance with comfort for both urban commuting and longer journeys. Produced for the model years 2005, 2006, and 2007, this scooter is recognized for its capable 4-stroke, single-cylinder engine, featuring a fuel injection system and automatic CVT transmission. A reputable manufacturer established in 1963, is known for delivering quality and innovation in the global scooter market, and the Xciting series exemplifies this commitment to the maxi-scooter segment.
This workshop service repair manual provides comprehensive guidance for all repairs, covering both mechanical and electrical systems for all Xciting 500 models. It details routine maintenance, tune-up procedures, engine overhauls, transmission service, suspension and steering adjustments, brake system diagnostics, and electrical system troubleshooting, including wiring diagrams. The manual is designed for owners and technicians alike, offering professional-quality information with detailed instructions, pictures, and diagrams to facilitate effective maintenance and repair, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Kymco
Model:
Xciting 500
Sub Model:
All Models
Model Years Covered:
2005, 2006, 2007
Codes
Engine Codes Covered:
All engine types for Xciting 500
👋 Introduction
Market Position
Target Audience:
Kymco Xciting 500 owners seeking to perform their own maintenance and repairs, or understand their vehicle's systems in depth.
Competitive Analysis
Value Proposition:
Provides professional-quality repair information at a fraction of the cost of dealership service, empowering owners to save significant money on maintenance and repairs.
Key Features
Unlimited Access:
Manual will never time out or expire, allowing unlimited use.
Delivery:
Super fast download delivery, instant access after payment.
Content Quality:
Professional quality service and repair manuals, the same type used by local dealers/mechanics.
📋 Manual Details
Coverage Areas
Primary Coverage:
All repairs A-Z, mechanical & electrical
Specific Systems Covered:
Routine Maintenance, Tune-up Procedures, Engine Removal / Installation, Cylinder Head / Valve Train, Engine Block, Engine Lubrication, Intake Manifold / Exhaust System, Cooling and Heating, Fuel and Emissions, Transaxle, Clutch, Manual Transmission, Automatic Transmission, Differential, Driveshaft, Steering, Suspension, Brakes (including ABS), Body, Heater and Air Conditioning, Automatic Climate Control, Electrical (including SRS), Supplemental Restraint System (SRS), Engine Repair, Air Conditioning, Exhaust, Emissions Control, Ignition
Page Count
Estimated Pages:
N/A (Digital Download, printable pages)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF)
File Type:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, including disassembly, assembly, component testing, and torque specifications.
Body panel removal/installation, fairings, seats, and chassis component inspection.
Fuel Emissions:
Fuel delivery system, fuel injection, emissions control systems, and evaporative emissions.
Cooling Heating:
Cooling system operation, radiator, coolant, thermostat, and fan diagnostics.
Climate Control:
Air conditioning system diagnosis and repair, climate control system operation.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, and general inspection routines.
Tune Up:
Spark plug replacement, air filter service, and general engine tuning.
Engine Rebuild:
Complete engine disassembly and reassembly procedures, including piston, ring, and bearing replacement.
Valve Timing:
Valve timing procedures, chain/gear replacement, timing marks, and tensioner adjustments.
Diagnostic Troubleshooting:
Systematic troubleshooting guides for common and uncommon issues.
Component Replacement:
Detailed instructions for replacing major and minor components across all systems.
Wiring Diagrams:
Comprehensive, high-quality wiring diagrams for all electrical systems.
Safety Precautions:
Essential safety precautions for working on the vehicle.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced electrical diagnostics.
Detail Level:
High, with tons of detailed pictures and diagrams.
Practicality:
Designed for DIY servicing and professional repairs, enabling users to perform their own servicing and repairs.
📊 Manual Specifications
File Format
Readability:
Searchable text within the PDF for quick information retrieval.
Print Quality
Printability:
All pages are printable, allowing users to print only what they need.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Software Requirements
Compatibility:
Works on any PC/MAC computer using Microsoft Windows (XP, NT, 2000, Vista, Windows 7, etc.) or macOS.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, liquid-cooled (Specific engine details for Xciting 500 engine variants covered within manual)
Performance
Displacement:
Approximately 495cc (Specific displacement for Xciting 500 models covered within manual)
Bore X Stroke:
Refer to manual for specific bore and stroke dimensions.
Compression Ratio:
Refer to manual for specific compression ratio.
Horsepower:
Refer to manual for specific horsepower ratings.
Torque:
Refer to manual for specific torque ratings.
Fuel System
Fuel Delivery:
Fuel Injection (EFI) system details covered.
Fuel Type:
Unleaded gasoline (Refer to manual for octane recommendation).
Lubrication
Oil Type:
Refer to manual for specific Kymco approved engine oil grade and specification (e.g., SAE 10W-40 API SG or higher).
Oil Capacity:
Refer to manual for specific engine oil capacity with and without filter change.
🔧 Transmission
Standard
Type:
Automatic transmission with CVT (Continuously Variable Transmission) technology.
Optional
Optional Transmissions:
N/A (Xciting 500 is exclusively automatic)
Features
Transmission Fluid:
Refer to manual for specific transmission fluid type and capacity.
📐 Dimensions
Exterior
Length:
Refer to manual for precise dimensions.
Width:
Refer to manual for precise dimensions.
Height:
Refer to manual for precise dimensions.
Weights
Dry Weight:
Refer to manual for precise dry weight.
Curb Weight:
Refer to manual for precise curb weight.
🛡️ Safety Features
Ratings
Safety Certifications:
Refer to manual for specific safety certifications or standards met.
Active Features
Braking System:
Disc brakes front and rear, with potential ABS coverage (as stated in product description).
Passive Features
Lighting:
Headlight, taillight, and turn signal system coverage.
💡 Technology Features
Infotainment
Instrument Cluster:
The manual covers the diagnostics and potential repair of the instrument cluster and its various indicators.
Driver Assistance
ABS System:
If equipped with ABS, the manual will provide specific diagnostic and repair procedures for the Anti-lock Braking System.
Connectivity
Lighting Control:
Detailed information on headlight, taillight, and indicator circuits for troubleshooting and repair.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage or time-based oil change intervals (e.g., every 2,000 - 3,000 km or 6-12 months).
Air Filter Service:
Refer to manual for specific air filter cleaning/replacement intervals.
Spark Plug Replacement:
Refer to manual for specific spark plug replacement intervals and type (e.g., NGK CR9E or equivalent).
Fluid Specifications
Coolant Type:
Refer to manual for specific coolant type and mixture ratio (e.g., ethylene glycol-based antifreeze).
Brake Fluid Type:
Refer to manual for specific brake fluid specification (e.g., DOT 4).
Known Issues
Common Wear Items:
As with many scooters of this era, common wear items might include CVT belt, rollers, brake pads, and tires. The manual will detail inspection and replacement procedures for these.
Electrical Gremlins:
While not inherently problematic, any scooter can develop electrical issues over time. The detailed wiring diagrams in the manual are crucial for troubleshooting.
📚 Vehicle History
Brand Heritage
Kymco History:
Kymco (Kwang Yang Motor Co., Ltd.) is a Taiwanese company that manufactures scooters, motorcycles, and ATVs. Founded in 1963, Kymco has grown to become one of the largest scooter manufacturers globally, known for its quality and innovation.
Model Evolution
Xciting Lineage:
The Xciting series represents Kymco's commitment to the maxi-scooter segment, offering a blend of performance, comfort, and utility for commuting and touring.
Production
Manufacturing Location:
Taiwan (Primary manufacturing location for Kymco products).
🏆 Awards & Recognition
Recognitions
Market Reception:
While specific awards for the 2005-2007 Xciting 500 may not be widely publicized, Kymco generally receives positive reviews for its balance of performance and value in the maxi-scooter market.
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