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Mercury Montego 2005-2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercury Model: Montego Years Covered: 2005, 2006, 2007 Generation Generation Code: LN116 Codes Platform: Ford CD3 Platform 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Independent Repair Shops, Dealership Technicians Competitive Analysis Value Proposition: Provides same information as official dealer manuals, enabling cost savings on repairs and maintenance. Key Features Content Quality: Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Accuracy: Vehicle-specific, not generic; exact same data used by authorized service departments. Completeness: Complete and intact, without missing or corrupt parts/pages. 📋 Manual Details Coverage Areas Scope: Comprehensive Service, Repair, and Diagnostics Page Count Estimated Pages: High (typically 2000+ pages for full service manuals of this era, exact count not provided but implied by depth of coverage) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full Overhaul, Maintenance, Diagnostics, Timing, Cooling Engine Electrical: Ignition, Starting, Charging, Sensors, ECUs, Wiring Schematics Emission Control: EGR, EVAP, Catalytic Converter, Diagnosis and Repair Fuel System: Fuel Injection, Pump, Injectors, Lines, Pressure Regulator, Diagnosis Clutch System: Clutch Assembly, Hydraulic System, Release Bearing, Adjustment Manual Transaxle: Internal Components, Gears, Bearings, Seals, Shifter Mechanism, Lubrication Automatic Transaxle: Internal Components, Valve Body, Torque Converter, Shift Control, Cooler Lines, Diagnosis Driveshaft Axle: CV Axles, Joints, Driveshaft U-joints (if applicable), Differential Suspension System: Front and Rear Struts/Shocks, Control Arms, Bushings, Springs, Alignment Steering System: Power Steering Pump, Rack and Pinion, Tie Rods, Column, Diagnosis Restraint System: Airbags, Seatbelts, SRS Module, Pre-tensioners, Diagnostics Brake System: Front and Rear Brakes (Discs/Drums), ABS, Calipers, Rotors, Pads, Fluid Flushing Body Interior Exterior: Body Panels, Doors, Hood, Trunk, Bumpers, Trim, Upholstery, Glass Body Electrical: Lighting, Wipers, Power Windows/Locks, Mirrors, Horn, Switches, Body Control Modules HVAC: Air Conditioning Compressor, Evaporator, Heater Core, Blower Motor, Controls, Refrigerant System Procedures Included...
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Mercury Montego 2005-2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercury
Model:
Montego
Years Covered:
2005, 2006, 2007
Generation
Generation Code:
LN116
Codes
Platform:
Ford CD3 Platform
👋 Introduction
Market Position
Target Audience:
DIY Enthusiasts, Independent Repair Shops, Dealership Technicians
Competitive Analysis
Value Proposition:
Provides same information as official dealer manuals, enabling cost savings on repairs and maintenance.
Key Features
Content Quality:
Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Accuracy:
Vehicle-specific, not generic; exact same data used by authorized service departments.
Completeness:
Complete and intact, without missing or corrupt parts/pages.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive Service, Repair, and Diagnostics
Page Count
Estimated Pages:
High (typically 2000+ pages for full service manuals of this era, exact count not provided but implied by depth of coverage)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full Overhaul, Maintenance, Diagnostics, Timing, Cooling
Engine Electrical:
Ignition, Starting, Charging, Sensors, ECUs, Wiring Schematics
Emission Control:
EGR, EVAP, Catalytic Converter, Diagnosis and Repair
Fuel System:
Fuel Injection, Pump, Injectors, Lines, Pressure Regulator, Diagnosis
Clutch System:
Clutch Assembly, Hydraulic System, Release Bearing, Adjustment
Manual Transaxle:
Internal Components, Gears, Bearings, Seals, Shifter Mechanism, Lubrication
Automatic Transaxle:
Internal Components, Valve Body, Torque Converter, Shift Control, Cooler Lines, Diagnosis
Driveshaft Axle:
CV Axles, Joints, Driveshaft U-joints (if applicable), Differential
Suspension System:
Front and Rear Struts/Shocks, Control Arms, Bushings, Springs, Alignment
Steering System:
Power Steering Pump, Rack and Pinion, Tie Rods, Column, Diagnosis
Restraint System:
Airbags, Seatbelts, SRS Module, Pre-tensioners, Diagnostics
Brake System:
Front and Rear Brakes (Discs/Drums), ABS, Calipers, Rotors, Pads, Fluid Flushing
Body Interior Exterior:
Body Panels, Doors, Hood, Trunk, Bumpers, Trim, Upholstery, Glass
Body Electrical:
Lighting, Wipers, Power Windows/Locks, Mirrors, Horn, Switches, Body Control Modules
HVAC:
Air Conditioning Compressor, Evaporator, Heater Core, Blower Motor, Controls, Refrigerant System
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Top-offs, Spark Plugs, Belts
Troubleshooting:
Diagnostic Flowcharts, Symptom-Based Diagnosis, Fault Code Interpretation
Repair:
Component Replacement, Reassembly, Adjustment, Calibration
Diagnostics:
Electrical System Testing, Sensor Readings, Actuator Testing
Wiring Schematics:
Comprehensive Diagrams for all Electrical Systems
Technical Depth
Depth:
Dealer-Level Service and Repair Procedures, Complete Overhauls
📊 Manual Specifications
File Format
Compatibility:
Windows and Mac OS
Print Quality
Printability:
Fully Printable Pages
Binding Type
Binding:
Digital (PDF)
Paper Type
Digital Enhancements:
Searchable Text, Hyperlinked Sections (common in good PDFs)
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L Duratec 30 V6, 3.5L Duratec 35 V6 (Note: 3.5L was optional on some trims, 3.0L was standard on others. Manual likely covers both).
Performance
3.0L Duratec Hp:
Approx. 204-224 hp (depending on specific application/year)
3.0L Duratec Torque:
Approx. 200-218 lb-ft (depending on specific application/year)
3.5L Duratec Hp:
Approx. 265 hp
3.5L Duratec Torque:
Approx. 253 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
🔧 Transmission
Standard
Standard Transmission:
6-Speed Automatic Transaxle (e.g., 6F50)
Optional
Optional Transmission:
5-Speed Manual Transaxle (less common, primarily for specific trims or export markets, but potentially covered if offered)
Features
Automatic Features:
Sequential SportShift (manual mode), electronic control
📐 Dimensions
Exterior
Body Styles:
4-Door Sedan, 5-Door Wagon (MGM/MVS)
Wheelbase:
Approx. 112.2 inches (2850 mm)
Length:
Approx. 197.8 - 200.9 inches (5024 - 5095 mm) (depending on body style)
Weights
Curb Weight:
Approx. 3500 - 3800 lbs (1588 - 1724 kg) (depending on engine and trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver and Passenger)
NHTSA Side Impact:
5-Star (Front and Rear Passenger)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Frontal, Side Curtain, and Front-Seat Side Airbags (Standard on most trims)
💡 Technology Features
Infotainment
Audio Options:
Premium Audio Systems, CD Player, Satellite Radio (SiriusXM ready)
Driver Assistance
Cruise Control:
Standard Electronic Cruise Control
Connectivity
Keyless Entry:
Standard Remote Keyless Entry
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for exact specifications)
Spark Plug Replacement:
Approx. 100,000 miles for iridium-tipped plugs (Duratec engines)
Transmission Fluid Change:
Varies by driving conditions, often recommended around 60,000-100,000 miles for automatic transmissions (check manual)
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred) or 5W-30, meeting Ford specification WSS-M2C153-H or equivalent (check manual)
Coolant Type:
Premium Long Life Antifreeze/Coolant (Red) or equivalent, meeting Ford specification WSS-M97B44-D
Brake Fluid Type:
DOT 3 or DOT 4 (check manual)
Transmission Fluid Type Auto:
MERCON LV (for 6-speed automatic)
Known Issues
Common Complaints:
Transmission shift solenoid issues, ignition coil failures, power steering pump leaks, occasional HVAC blend door actuator problems.
📚 Vehicle History
Brand Heritage
Mercury Legacy:
Part of Ford's mid-range brand, known for upscale styling and comfort compared to Ford counterparts.
Model Evolution
Montego Lineage:
Revived nameplate, shared platform with Ford Five Hundred and Freestyle, based on Volvo S80 chassis.
Production
Production Period:
2005-2007 (short-lived generation before Mercury's discontinuation)
Manufacturing Plant:
Chicago Assembly Plant, Illinois, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistent 5-Star NHTSA safety ratings for the model years covered.
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