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Dodge Magnum 2005-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Years Covered: 2005, 2006, 2007, 2008 Codes Vehicle Platform: Chrysler LX platform (shared with Dodge Charger, Chrysler 300, Jeep Grand Cherokee) 👋 Introduction Market Position Positioning: The Dodge Magnum was positioned as a sporty and versatile wagon/hatchback, bridging the gap between traditional sedans and SUVs, offering American V8 power in a practical, yet distinctive package. Competitive Analysis Competitors: Competed with vehicles like the Chevrolet Impala, Ford Five Hundred, and various import wagons and crossovers in its segment. Its rear-wheel-drive platform and optional HEMI V8 set it apart. Key Features Distinguishing Features: Unique styling, rear-wheel-drive platform, powerful HEMI V8 engine option, spacious interior and cargo area, available AWD. 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair for all aspects of the Dodge Magnum (2005-2008 models). Page Count Estimated Pages: Over 2000 (typical for comprehensive service manuals of this era and platform). Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine (HEMI 5.7L V8, 2.7L V6, 3.5L V6), Cooling System, Fuel System, Exhaust System, Lube System, Ignition System, Starting and Charging System, Automatic Transmission (W5A580 5-speed, 42RLE 4-speed), Manual Transmission (NV3500 5-speed for SRT8). Chassis: Front and Rear Suspension (Independent, Multi-link), Steering (Power Steering), Brakes (Front/Rear Discs, ABS, EBD), Wheels and Tires, Drive Shaft, Differential, Axles. Body And Interior: Body Panels, Doors, Windows, Glass, Mirrors, Seats, Seat Belts, Restraint System (Airbags), HVAC, Interior Trim, Instrument Panel, Locks, Cruise Control, Wipers and Washers, Horn. Electrical: Complete Electrical Schematics, Wiring Diagrams, Multiplex/CAN Communication Systems, Lighting, Instrumentation, Audio/Visual Systems, Engine Immobilizer, Body Control Modules (BCM), Powertrain Control Modules (PCM). Procedures Included Repair Procedures: Detailed step-by-step repair and overhaul procedures for all major components and systems. Includes disassembly, inspection, repair, assembly, and reassembly. Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication, and general upkeep. Troubleshooting: Systematic diagnostic procedures for identifying and resolving common and complex issues. Includes symptom-based diagnostics and fault code interpretation. Technical Depth Depth: Factory-level detail suitable for both DIY enthusiasts and professional mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds, as well as complex electrical diagnostics. 📊 Manual Specifications File Format Compatibility: Compatible with all PC-based Windows operating systems, macOS, and Linux. Print Quality Printability: All pages are printable, allowing users to create physical copies of specific sections or the entire manual. Binding Type Binding: N/A (Digital Download - no physical binding) Paper Type Paper Type: N/A (Digital Download - no physical paper) ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L V6 (EER), 3.5L V6 (EGG), 5.7L V8 HEMI (EZH - with MDS technology). Performance 5.7L Hemi Horsepower: Approximately 340-350 hp (varies slightly by year and tune). 5.7L Hemi Torque: Approximately 375-390 lb-ft (varies slightly by year and tune). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI). Engine Codes 2.7L V6 Code: EER 3.5L V6 Code: EGG 5.7L Hemi V8 Code: EZH 🔧 Transmission Standard Automatic Transmission: Chrysler W5A580 5-speed automatic (RWD/AWD) and 42RLE 4-speed automatic (RWD). Optional Manual Transmission: NV3500 5-speed manual transmission (exclusive to the SRT8 model). Features Transmission Fluid Spec 5 Speed Auto: ATF+4 (Chrysler Material Number 68044368AA). Transmission Fluid Spec 4 Speed Auto: ATF+4 (Chrysler Material Number 68044368AA). Transmission Fluid Spec Manual: Dexron III/Mercon equivalent or Mopar Manual Transmission Lubricant (e.g., PN 04778771). 📐 Dimensions Exterior Wheelbase: Approximately 116 inches (2946 mm). Overall Length: Approximately 199.8 inches (5075 mm). Overall Width: Approximately 74.1 inches (1882 mm). Overall Height: Approximately 57.7 inches (1466 mm). Interior Passenger Volume: Approximately 105 cubic feet (2973 L). Cargo Cargo Volume Rear Seats Up: Approximately 21.6 cubic feet (612 L). Cargo Volume Rear Seats Down: Approximately 66.3 cubic feet (1877 L). Weights Curb Weight Min: Approximately 3700 lbs (1678 kg) for 2.7L V6 RWD models. Curb Weight Max: Approximately 4200 lbs (1905 kg) for 5.7L HEMI AWD models. 🛡️ Safety Features Ratings NHTSA Front Crash Test Driver: 5 Stars (for applicable models/years, consistent with LX platform vehicles). NHTSA Front Crash Test Passenger: 5 Stars (for applicable models/years). IIHS Moderate Overlap Front Crash: Good (for applicable models/years). Active Features Brake Assist: Standard on most trims. Electronic Stability Control: Optional on some trims, standard on SRT8, and later model years. Often part of the Electronic Stability Program (ESP). Traction Control: Standard on most models, often integrated with ESP. Passive Features Airbag System: Frontal airbags for driver and front passenger, optional side curtain airbags. Seatbelt Pretensioners: Standard for front occupants. 💡 Technology Features Infotainment Audio System Options: Factory AM/FM/CD stereos, optional Boston Acoustics premium audio, optional Sirius Satellite Radio. Navigation System: Optional factory navigation system available on higher trims. Driver Assistance Parking Assist: Optional rear park assist system. Connectivity Multiplex Communication: Utilizes Chrysler's Multiplexed Integrated Control System (MICS) and CAN bus for various electronic...
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Dodge Magnum 2005-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Years Covered:
2005, 2006, 2007, 2008
Codes
Vehicle Platform:
Chrysler LX platform (shared with Dodge Charger, Chrysler 300, Jeep Grand Cherokee)
👋 Introduction
Market Position
Positioning:
The Dodge Magnum was positioned as a sporty and versatile wagon/hatchback, bridging the gap between traditional sedans and SUVs, offering American V8 power in a practical, yet distinctive package.
Competitive Analysis
Competitors:
Competed with vehicles like the Chevrolet Impala, Ford Five Hundred, and various import wagons and crossovers in its segment. Its rear-wheel-drive platform and optional HEMI V8 set it apart.
Key Features
Distinguishing Features:
Unique styling, rear-wheel-drive platform, powerful HEMI V8 engine option, spacious interior and cargo area, available AWD.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service and repair for all aspects of the Dodge Magnum (2005-2008 models).
Page Count
Estimated Pages:
Over 2000 (typical for comprehensive service manuals of this era and platform).
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (HEMI 5.7L V8, 2.7L V6, 3.5L V6), Cooling System, Fuel System, Exhaust System, Lube System, Ignition System, Starting and Charging System, Automatic Transmission (W5A580 5-speed, 42RLE 4-speed), Manual Transmission (NV3500 5-speed for SRT8).
Chassis:
Front and Rear Suspension (Independent, Multi-link), Steering (Power Steering), Brakes (Front/Rear Discs, ABS, EBD), Wheels and Tires, Drive Shaft, Differential, Axles.
Body And Interior:
Body Panels, Doors, Windows, Glass, Mirrors, Seats, Seat Belts, Restraint System (Airbags), HVAC, Interior Trim, Instrument Panel, Locks, Cruise Control, Wipers and Washers, Horn.
Electrical:
Complete Electrical Schematics, Wiring Diagrams, Multiplex/CAN Communication Systems, Lighting, Instrumentation, Audio/Visual Systems, Engine Immobilizer, Body Control Modules (BCM), Powertrain Control Modules (PCM).
Procedures Included
Repair Procedures:
Detailed step-by-step repair and overhaul procedures for all major components and systems. Includes disassembly, inspection, repair, assembly, and reassembly.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication, and general upkeep.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and complex issues. Includes symptom-based diagnostics and fault code interpretation.
Technical Depth
Depth:
Factory-level detail suitable for both DIY enthusiasts and professional mechanics. Covers everything from routine maintenance to complete engine and transmission rebuilds, as well as complex electrical diagnostics.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all PC-based Windows operating systems, macOS, and Linux.
Print Quality
Printability:
All pages are printable, allowing users to create physical copies of specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download - no physical binding)
Paper Type
Paper Type:
N/A (Digital Download - no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.7L V6 (EER), 3.5L V6 (EGG), 5.7L V8 HEMI (EZH - with MDS technology).
Performance
5.7L Hemi Horsepower:
Approximately 340-350 hp (varies slightly by year and tune).
5.7L Hemi Torque:
Approximately 375-390 lb-ft (varies slightly by year and tune).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI).
Engine Codes
2.7L V6 Code:
EER
3.5L V6 Code:
EGG
5.7L Hemi V8 Code:
EZH
🔧 Transmission
Standard
Automatic Transmission:
Chrysler W5A580 5-speed automatic (RWD/AWD) and 42RLE 4-speed automatic (RWD).
Optional
Manual Transmission:
NV3500 5-speed manual transmission (exclusive to the SRT8 model).
Features
Transmission Fluid Spec 5 Speed Auto:
ATF+4 (Chrysler Material Number 68044368AA).
Transmission Fluid Spec 4 Speed Auto:
ATF+4 (Chrysler Material Number 68044368AA).
Transmission Fluid Spec Manual:
Dexron III/Mercon equivalent or Mopar Manual Transmission Lubricant (e.g., PN 04778771).
📐 Dimensions
Exterior
Wheelbase:
Approximately 116 inches (2946 mm).
Overall Length:
Approximately 199.8 inches (5075 mm).
Overall Width:
Approximately 74.1 inches (1882 mm).
Overall Height:
Approximately 57.7 inches (1466 mm).
Interior
Passenger Volume:
Approximately 105 cubic feet (2973 L).
Cargo
Cargo Volume Rear Seats Up:
Approximately 21.6 cubic feet (612 L).
Cargo Volume Rear Seats Down:
Approximately 66.3 cubic feet (1877 L).
Weights
Curb Weight Min:
Approximately 3700 lbs (1678 kg) for 2.7L V6 RWD models.
Curb Weight Max:
Approximately 4200 lbs (1905 kg) for 5.7L HEMI AWD models.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Driver:
5 Stars (for applicable models/years, consistent with LX platform vehicles).
NHTSA Front Crash Test Passenger:
5 Stars (for applicable models/years).
IIHS Moderate Overlap Front Crash:
Good (for applicable models/years).
Active Features
Brake Assist:
Standard on most trims.
Electronic Stability Control:
Optional on some trims, standard on SRT8, and later model years. Often part of the Electronic Stability Program (ESP).
Traction Control:
Standard on most models, often integrated with ESP.
Passive Features
Airbag System:
Frontal airbags for driver and front passenger, optional side curtain airbags.
Seatbelt Pretensioners:
Standard for front occupants.
💡 Technology Features
Infotainment
Audio System Options:
Factory AM/FM/CD stereos, optional Boston Acoustics premium audio, optional Sirius Satellite Radio.
Navigation System:
Optional factory navigation system available on higher trims.
Driver Assistance
Parking Assist:
Optional rear park assist system.
Connectivity
Multiplex Communication:
Utilizes Chrysler's Multiplexed Integrated Control System (MICS) and CAN bus for various electronic module communication.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Consult manual for specific mileage/time recommendations.
Engine Air Filter Replacement:
Recommended every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.
Transmission Fluid Change:
Typically around 60,000 to 100,000 miles (96,000 to 160,000 km) for automatic transmissions, depending on usage and fluid type. Manual transmission fluid is usually considered a 'lifetime' fill but inspection is recommended.
Fluid Specifications
Engine Oil Type 5.7L Hemi:
SAE 5W-20 Synthetic (Chrysler Material Number 68169980AA or equivalent).
Engine Oil Type 3.5L V6:
SAE 5W-20 Synthetic (Chrysler Material Number 68169980AA or equivalent).
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Engine Coolant, HOAT type (e.g., PN 68048553AA - blue).
Brake Fluid Type:
DOT 3 (Chrysler Material Number 04761436AA).
Known Issues
Common Issues Hemi:
Lifter tick (Hemi Tick), exhaust manifold leaks, potential for camshaft wear with high mileage.
Common Issues Transmission:
W5A580 transmission can develop issues with the torque converter or valve body; 42RLE can be less robust than the 5-speed.
Common Issues Suspension:
Worn ball joints and control arm bushings, especially on AWD models with higher mileage.
Common Issues Electrical:
Faulty fuel pump relay, CAN bus communication errors, power window motor failures.
Spark Plugs
5.7L Hemi Spark Plug Type:
NGK Iridium (e.g., PZFR5N-1G) or equivalent, typically specified for 100,000 mile intervals.
3.5L V6 Spark Plug Type:
Champion Platinum or equivalent, typically for 100,000 mile intervals.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge has a long history of producing powerful and performance-oriented vehicles, often characterized by bold styling and strong V8 engines.
Model Evolution
Magnum Introduction:
The Dodge Magnum nameplate was revived for the 2005 model year, based on the rear-wheel-drive LX platform, replacing the Dodge Intrepid as Dodge's main large sedan/hatchback offering, though it was positioned as a more performance-oriented 'sportwagon'.
Magnum Variants:
Offered in SE (2.7L V6), SXT (3.5L V6), and R/T (5.7L HEMI V8) trims. The high-performance SRT8 variant, featuring a 6.1L HEMI V8 and unique styling cues, was introduced later.
Production
Production Years:
2005-2008.
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Performance Award Hemi:
The 5.7L HEMI V8 engine itself received significant acclaim for its blend of power, torque, and the innovative Multi-Displacement System (MDS).
Design Award:
The Magnum's distinctive styling, particularly the aggressive front fascia and wagon profile, was often cited as a positive attribute.
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