This manual covers the YFM700 "Grizzly" All-Terrain Vehicle (ATV), model variant YFM700RV, for the production years 2005 through 2009. The Grizzly is recognized as a full-size, high-performance ATV designed for enthusiasts seeking off-road recreation and utility work. It is powered by a robust 686cc liquid-cooled, SOHC, four-stroke engine, complemented by industry-leading automatic transmission with engine braking and the On-Command® 2WD/4WD system with differential lock for superior traction. The vehicle features independent front and rear suspension for enhanced comfort and capability, along with hydraulic disc brakes for reliable stopping power. The heritage of engineering excellence ensures a durable and reliable machine for demanding terrain. This Workshop Service Manual, presented in English and available in format, provides comprehensive guidance for the maintenance, repair, and troubleshooting of the YFM700 Grizzly. It details complete engine overhaul procedures, fuel and ignition system diagnostics, transmission and drivetrain servicing, electrical system troubleshooting with wiring diagrams, chassis and suspension adjustments, and brake system maintenance. The manual also includes routine maintenance schedules, diagnostic procedures, and step-by-step instructions for component repair and rebuilds, along with critical technical specifications such as torque values and fluid capacities. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle to ensure optimal performance and longevity. 🏷️ Basic Information Identification Make: Yamaha Model: YFM700 "Grizzly" Model Variant: YFM700RV Product Type: Workshop Service Manual Codes Internal Product Code: YAMAHA-YFM700RV-2005-2009-WSM-PDF 👋 Introduction Market Position Vehicle Segment: Full-size, high-performance All-Terrain Vehicle (ATV). Target Audience: Enthusiasts seeking off-road recreation, utility work, and trail riding. Competitive Analysis Key Competitors: Polaris Sportsman 700/800, Can-Am Outlander 800, Arctic Cat 700. Key Features Engine Power: Known for its powerful 686cc liquid-cooled, SOHC, four-stroke engine. Transmission Type: Yamaha's industry-leading Ultramatic® automatic transmission with engine braking. Drivetrain System: On-Command® 2WD/4WD with differential lock for superior traction. Suspension: Independent front and rear suspension for a comfortable and capable ride. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008, 2009 Page Count Page Count: 400 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, cylinder head, piston, crankshaft, camshaft, valve timing, lubrication system, cooling system, decompression system. Engine Fuel System: Fuel injection system (EFI) components, fuel pump, injectors, throttle body, sensors (TPS, MAP, IAT, O2), fuel pressure regulation, troubleshooting. Engine Ignition System: CDI unit, ignition coil, spark plug, troubleshooting ignition timing issues. Transmission Drivetrain: Automatic transmission (Ultramatic), CVT operation, clutch assembly, gearbox, differential, drive shafts, universal joints, maintenance and repair. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting system, electrical component testing, troubleshooting electrical faults. Chassis Suspension: Front and rear suspension systems (independent double wishbone), shock absorbers, springs, bushings, steering system, alignment specifications. Brakes: Hydraulic disc brakes (front and rear), brake calipers, master cylinders, brake lines, fluid replacement, bleeding procedures, troubleshooting. Bodywork Frame: Frame construction, body panels, fenders, racks, seat, removal and installation procedures. Cooling System: Radiator, fan, coolant type and capacity, thermostat, water pump, flushing and filling procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter service, chain adjustment (if applicable), battery maintenance, lubrication points. Diagnostic Procedures: Systematic troubleshooting guides for common and uncommon problems, fault code interpretation (if applicable), diagnostic flowcharts. Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, assembly, and reinstallation. Rebuild Procedures: Detailed instructions for engine and transmission overhauls, including torque specifications and clearances. Wiring Diagrams: Comprehensive electrical schematics for all model variations covered. Specifications Data: Torque values, measurements, clearances, fluid capacities, and other critical technical data. Technical Depth Depth Of Coverage: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Diagnostic Capability: Advanced diagnostics for EFI and electrical systems. Rebuild Scope: Full engine and transmission rebuild instructions. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes, typically searchable text within the PDF for easy navigation. Print Quality Print Quality: High-resolution for clear text and diagrams when printed. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, SOHC, four-stroke, single-cylinder. Displacement: 686 cc (41.86 cu. in.) Bore X Stroke: 100.0 mm x 85.9 mm (3.94 in x 3.38 in) Compression Ratio: 9.2:1 Performance Horsepower Approx: Approx. 45-50 hp (varies by tuning and regulations) Torque Approx: Approx. 40-45 lb-ft (varies by tuning and regulations) Fuel System Fuel Delivery: Yamaha Fuel Injection (YFI) Fuel Type: Unleaded gasoline, 87 octane minimum Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt, automatic transmission with engine braking Gear Selection: H (High), L (Low), N (Neutral), R (Reverse), P (Park) Optional Optional Transmission: N/A (Ultramatic® is standard) Features Engine Braking: Engine braking system for controlled descents. Drive System: Yamaha On-Command® (2WD/4WD with differential lock) Fluid Specifications Transmission Fluid Type: Yamalube 4 (10W-40) or equivalent...