Chevrolet Chevy Corvette C6 Complete Workshop Service Repair Manual 2005
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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette C6 Year: 2005 Codes Chassis Code: C6 👋 Introduction Market Position Segment: Premium Sports Car Target Audience: Performance car enthusiasts, DIY mechanics, professional automotive technicians. Competitive Analysis Competitors: Porsche 911, Jaguar XKR, BMW M series, Mercedes-Benz SLK/SL Key Features Vehicle Philosophy: American performance icon, blending raw power with refined handling and technology. Manual Value Proposition: Provides in-depth, authoritative repair and maintenance guidance essential for preserving the performance and longevity of the Corvette C6. 📋 Manual Details Coverage Areas Coverage Type: Complete Workshop Service Repair Manual Page Count Estimated Pages: 2000+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Manual & Automatic), Drivetrain (Rear Wheel Drive) Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Seats) Body: Exterior Body Panels, Interior Trim, Doors, Hood, Trunk, Glass Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Belt Inspections Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Wiring Diagrams, Component Testing Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical System Repairs Technical: Specifications, Torque Values, Alignment Procedures, Reassembly Instructions Technical Depth Depth: Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and chassis system repairs. 📊 Manual Specifications File Format Searchability: Fully searchable text for quick access to information. Printability: Printable pages for on-the-go reference. Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding: Not Applicable (Downloadable PDF) Paper Type Paper Quality: Not Applicable (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 6.0L LS2 V8 Displacement: 5967 cc (364 ci) Bore X Stroke: 101.6 mm x 92.0 mm (4.00 in x 3.62 in) Compression Ratio: 10.9:1 Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Performance Horsepower: 400 hp @ 6000 rpm Torque: 400 lb-ft @ 4400 rpm Fuel System Fuel Delivery: Sequential Fuel Injection (SFI) Fuel Type: Unleaded Premium Gasoline (91 Octane or higher recommended) Lubrication Oil Type Specification: SAE 5W-30 Synthetic (GM Specification GM6094M) Cooling System Coolant Type: Dex-Cool (Orange) Extended Life Antifreeze/Coolant 🔧 Transmission Standard Type: 6-speed Manual (Tremec T-56 Magnum) Optional Type: 4-speed Automatic (4L65-E) Features Manual Clutch Type: Hydraulic Actuated Single Dry Plate Fluid Specifications Manual Transmission Fluid: Dexron III-H ATF or equivalent (check manual for specific GM P/N) Automatic Transmission Fluid: Dexron VI (GM Specification GM6417-M) 📐 Dimensions Exterior Length: 175.1 inches (4448 mm) Width: 72.6 inches (1844 mm) Height: 49.0 inches (1245 mm) Wheelbase: 104.5 inches (2654 mm) Weights Curb Weight: Approx. 3160 lbs (1433 kg) Gross Vehicle Weight Rating: Approx. 4300 lbs (1950 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star NHTSA Side Impact: 5-Star Active Features Traction Control: Standard (Traction Control System - TCS) Stability Control: Standard (Active Handling System - AHS) Braking System: 4-wheel Anti-lock Braking System (ABS), Front and Rear Vented Disc Brakes Passive Features Airbags: Driver and Passenger Frontal Airbags, Side-Impact Airbags Seatbelts: 3-point Inertia Reel Seat Belts with Pretensioners 💡 Technology Features Infotainment Audio System: Bose Premium Audio System with CD Player and Auxiliary Input (optional Navigation System) Instrument Cluster: Analog gauges with a central digital driver information center. Driver Assistance Headlights: Xenon High-Intensity Discharge (HID) Headlights with Automatic Leveling Keyless Entry: Keyless Access with Push-Button Start Connectivity Bluetooth: Optional Bluetooth Connectivity for Hands-Free Calling 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 12 months, whichever comes first (with synthetic oil). Tire Rotation Interval: Every 7,500 miles or as recommended by tire wear. Brake Fluid Change Interval: Every 2-3 years or as needed based on fluid condition. Transmission Fluid Change Interval: Manual: Check for wear, typically every 50,000-100,000 miles. Automatic: Every 45,000-60,000 miles or under severe service. Fluid Specifications Brake Fluid Type: DOT 3 (GM P/N 19313490 or equivalent) Coolant Capacity: Approx. 13.7 Quarts (13 Liters) Differential Fluid Type: GM P/N 88900351 (Synthetic Gear Lubricant LS) or equivalent Known Issues Common Wear Items: Clutch wear (manual transmission), front suspension bushings, power steering pump leaks, rear differential axle seals. Electrical Quirks: Occasional issues with window regulators, door lock actuators, and infotainment system glitches. 📚 Vehicle History Brand Heritage Chevrolet Legacy: Chevrolet has a long-standing reputation for American performance and innovation since its founding in 1911. Model Evolution Corvette Generations: The C6 represents the sixth generation of the Corvette, succeeding the C5 and introducing significant design and engineering advancements. It marked a return to more compact proportions and a focus on aerodynamic efficiency. Production Manufacturing Location: Bowling Green, Kentucky, USA Production Years For C6: 2005-2013 🏆 Awards & Recognition Recognitions Car And Driver 10Best: The Corvette C6 was consistently recognized by automotive publications, often appearing on Car and Driver's 10Best lists during...
Body Control Module (BCM), Powertrain Control Module (PCM), Lighting, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Seats)
Body:
Exterior Body Panels, Interior Trim, Doors, Hood, Trunk, Glass
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Belt Inspections
Comprehensive from basic maintenance to full engine and transmission rebuilds, including electrical diagnostics and chassis system repairs.
📊 Manual Specifications
File Format
Searchability:
Fully searchable text for quick access to information.
Printability:
Printable pages for on-the-go reference.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
Not Applicable (Downloadable PDF)
Paper Type
Paper Quality:
Not Applicable (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
6.0L LS2 V8
Displacement:
5967 cc (364 ci)
Bore X Stroke:
101.6 mm x 92.0 mm (4.00 in x 3.62 in)
Compression Ratio:
10.9:1
Valvetrain:
Overhead Valve (OHV), 2 valves per cylinder
Performance
Horsepower:
400 hp @ 6000 rpm
Torque:
400 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Sequential Fuel Injection (SFI)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Lubrication
Oil Type Specification:
SAE 5W-30 Synthetic (GM Specification GM6094M)
Cooling System
Coolant Type:
Dex-Cool (Orange) Extended Life Antifreeze/Coolant
🔧 Transmission
Standard
Type:
6-speed Manual (Tremec T-56 Magnum)
Optional
Type:
4-speed Automatic (4L65-E)
Features
Manual Clutch Type:
Hydraulic Actuated Single Dry Plate
Fluid Specifications
Manual Transmission Fluid:
Dexron III-H ATF or equivalent (check manual for specific GM P/N)
Automatic Transmission Fluid:
Dexron VI (GM Specification GM6417-M)
📐 Dimensions
Exterior
Length:
175.1 inches (4448 mm)
Width:
72.6 inches (1844 mm)
Height:
49.0 inches (1245 mm)
Wheelbase:
104.5 inches (2654 mm)
Weights
Curb Weight:
Approx. 3160 lbs (1433 kg)
Gross Vehicle Weight Rating:
Approx. 4300 lbs (1950 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star
NHTSA Side Impact:
5-Star
Active Features
Traction Control:
Standard (Traction Control System - TCS)
Stability Control:
Standard (Active Handling System - AHS)
Braking System:
4-wheel Anti-lock Braking System (ABS), Front and Rear Vented Disc Brakes
Passive Features
Airbags:
Driver and Passenger Frontal Airbags, Side-Impact Airbags
Seatbelts:
3-point Inertia Reel Seat Belts with Pretensioners
💡 Technology Features
Infotainment
Audio System:
Bose Premium Audio System with CD Player and Auxiliary Input (optional Navigation System)
Instrument Cluster:
Analog gauges with a central digital driver information center.
Driver Assistance
Headlights:
Xenon High-Intensity Discharge (HID) Headlights with Automatic Leveling
Keyless Entry:
Keyless Access with Push-Button Start
Connectivity
Bluetooth:
Optional Bluetooth Connectivity for Hands-Free Calling
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 12 months, whichever comes first (with synthetic oil).
Tire Rotation Interval:
Every 7,500 miles or as recommended by tire wear.
Brake Fluid Change Interval:
Every 2-3 years or as needed based on fluid condition.
Transmission Fluid Change Interval:
Manual: Check for wear, typically every 50,000-100,000 miles. Automatic: Every 45,000-60,000 miles or under severe service.
Fluid Specifications
Brake Fluid Type:
DOT 3 (GM P/N 19313490 or equivalent)
Coolant Capacity:
Approx. 13.7 Quarts (13 Liters)
Differential Fluid Type:
GM P/N 88900351 (Synthetic Gear Lubricant LS) or equivalent
Known Issues
Common Wear Items:
Clutch wear (manual transmission), front suspension bushings, power steering pump leaks, rear differential axle seals.
Electrical Quirks:
Occasional issues with window regulators, door lock actuators, and infotainment system glitches.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet has a long-standing reputation for American performance and innovation since its founding in 1911.
Model Evolution
Corvette Generations:
The C6 represents the sixth generation of the Corvette, succeeding the C5 and introducing significant design and engineering advancements. It marked a return to more compact proportions and a focus on aerodynamic efficiency.
Production
Manufacturing Location:
Bowling Green, Kentucky, USA
Production Years For C6:
2005-2013
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The Corvette C6 was consistently recognized by automotive publications, often appearing on Car and Driver's 10Best lists during its production run.
Ratings
Reliability Ratings:
Generally good reliability, with specific model years and common issues detailed in the service manual.
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