Kia Sedona 2005 3.5L DOHC Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Kia Model: Sedona Year: 2005 Engine: 3.5L DOHC V6 Codes Engine Code: G6CU 👋 Introduction Market Position Vehicle Segment: Minivan Target Audience: Families, individuals requiring versatile and spacious transportation. Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Chrysler Pacifica, Ford Freestar. Key Features Seating Capacity: Typically 7 or 8 passengers. Cargo Volume: Ample cargo space with flexible seating configurations. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual Language: English Format: PDF Page Count Page Count: 848 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, rebuild procedures, component specifications, timing belt replacement, lubrication system service. Engine Management Electronic: ECU operation, sensor diagnostics (MAP, TPS, O2, crankshaft/camshaft position), fuel injection control, ignition timing, emissions control systems (EGR, EVAP). Transmission Automatic: Operation, internal components, hydraulic control, solenoids, torque converter, fluid service, overhaul procedures, diagnostic trouble codes. Brakes: Hydraulic system, ABS (Anti-lock Braking System) operation and diagnostics, brake fluid specifications, disc and drum brake service, parking brake. Suspension: Front and rear suspension component identification, geometry specifications, strut and shock absorber replacement, ball joint and tie rod end service. Steering: Power steering system operation, pump service, rack and pinion assembly, steering column, alignment specifications. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting circuits, body control module (BCM), wiring diagrams for all systems. HVAC: Air conditioning system operation, refrigerant types, compressor service, heater core replacement, climate control panel diagnostics. Body And Trim: Body panel removal and installation, interior trim components, door hardware, glass replacement, exterior trim. Chassis And Frame: Frame construction, mounting points, corrosion protection. Exhaust System: Catalytic converter, muffler, exhaust pipes, mounting hardware, emissions regulations. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, coolant flushes, brake pad inspection and replacement. Troubleshooting Diagnostics: Step-by-step diagnostic charts for common and uncommon issues, symptom-based troubleshooting, use of diagnostic scan tools. Repair And Rebuild: Detailed instructions for engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, and more. Component Replacement: Guidance on replacing alternators, starters, fuel pumps, radiators, water pumps, and other major components. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, including power distribution, grounds, and signal paths. Technical Depth Diagnostic Tools: Information on using OBD-II scanners and specific Kia diagnostic equipment. Torque Specifications: Precise torque values for all critical fasteners, essential for proper assembly and safety. Clearances And Tolerances: Factory specifications for critical engine and transmission component clearances for rebuilds. Special Tools: Identification and usage of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: Digital (PDF), allowing for easy navigation and searching. Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: V6, DOHC (Dual Overhead Camshaft) Displacement: 3.5 Liters (3497 cc) Bore X Stroke: 93.0 mm x 82.7 mm Compression Ratio: 9.4:1 Performance Horsepower: 200 hp @ 5500 rpm (approximate) Torque: 217 lb-ft @ 3000 rpm (approximate) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Engine Components Timing Mechanism: Timing belt driven Cooling System Coolant Type: Ethylene glycol-based coolant (e.g., Hyundai/Kia Long Life Coolant or equivalent) 🔧 Transmission Standard Transmission Type: 4-speed automatic transmission Optional Optional Transmission: N/A for this specific configuration (3.5L) Features Transmission Fluid Type: Kia SPII (or equivalent Dexron III/Mercon) 📐 Dimensions Exterior Length: Approx. 195.1 inches Width: Approx. 78.2 inches Height: Approx. 69.1 inches Wheelbase: Approx. 118.1 inches Weights Curb Weight: Approx. 4,300 - 4,500 lbs (depending on trim and options) Gross Vehicle Weight Rating Gvwr: Approx. 5,700 - 5,900 lbs Cargo Maximum Cargo Volume: Over 140 cu. ft. (with second and third rows folded/removed) 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4 out of 5 stars (for 2005 models) Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Front airbags, available side curtain airbags for all rows. Seatbelts: Three-point seatbelts for all seating positions, pretensioners. Child Safety: LATCH (Lower Anchors and Tethers for CHildren) system. 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional premium audio system. Display: Digital clock, optional climate control display. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Outlets: 12V auxiliary power outlets. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 miles or 6 months, whichever comes first. Engine Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Cabin Air Filter: Inspect every 15,000 miles, replace as needed or every 30,000 miles. Spark Plugs: Replace every 60,000 miles (iridium type recommended). Timing Belt: Replace every 90,000 miles or 7 years, whichever comes first. Fluid Specifications Engine Oil Capacity: Approx. 5.2 US quarts (with filter) using 5W-30 synthetic blend. Transmission Fluid Capacity: Approx. 7.7 US...