KIA SPORTAGE (KM) 2005 G 2.0 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation Code: KM Year: 2005 Engine Code: G 2.0 DOHC Codes Product Name: KIA SPORTAGE (KM) 2005 G 2.0 DOHC Service Repair Manual 👋 Introduction Market Position Segment: Compact SUV / Crossover Utility Vehicle Target Audience: DIY mechanics, independent repair shops, and owners seeking in-depth maintenance and repair knowledge. Competitive Analysis Competitors 2005: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson. Key Features Vehicle Usp: Offered a blend of SUV practicality with car-like driving dynamics, available with 4WD. Manual Value Proposition Value: Provides factory-level accuracy and detail, empowering users to perform a wide range of maintenance and repairs, saving on labor costs and ensuring correct procedures. 📋 Manual Details Coverage Areas General Coverage: Complete factory service and repair information Specific Coverage: Engine, transmission, drivetrain, brakes, steering, suspension, electrical system, body, HVAC, emissions, diagnostics, troubleshooting, maintenance, repairs. Page Count Estimated Pages: High (typically 1000+ pages for comprehensive factory manuals) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF for sales) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, pistons, connecting rods, crankshaft, lubrication system, cooling system, fuel system, intake and exhaust systems. Engine Electrical: Ignition system, starting and charging system, engine control module (ECM) operation, sensors and actuators, wiring diagrams. Transmission Drivetrain: Manual transmission, automatic transmission (if applicable), transfer case, drive shafts, differentials, axles, CV joints. Brakes: Front and rear brake systems, hydraulic components, ABS (Anti-lock Braking System), parking brake. Steering Suspension: Power steering system, steering gear, suspension components (struts, shocks, control arms, bushings), wheel alignment specifications. Electrical Body: Lighting system, power windows, locks, mirrors, audio system, instrument cluster, body control module (BCM), wiring diagrams for all circuits. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, controls, troubleshooting. Emissions Control: Emissions control systems, catalytic converter, EGR (Exhaust Gas Recirculation), evaporative emission control. Procedures Included Maintenance: Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic procedures, symptom-based troubleshooting guides, fault code explanations and resolution. Repair: Detailed step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly. Diagnostics: On-board diagnostics (OBD-II) information, scan tool usage, live data interpretation, component testing. Calibration Adjustment: Wheel alignment procedures, idle speed adjustments, component calibration where applicable. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds. 📊 Manual Specifications File Format Format Type: PDF (Portable Document Format) Searchability: Likely text-searchable for efficient information retrieval. Compatibility: Compatible with most operating systems and devices capable of opening PDF files. Print Quality Quality: High resolution, enabling clear reproduction of diagrams and text when printed. Binding Type Binding Physical: N/A (Digital Format) Paper Type Paper Physical: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: G 2.0 DOHC Engine Type: Inline-4 Cylinder, Naturally Aspirated, DOHC (Double Overhead Camshafts) Displacement: 1998 cc (2.0 Liters) Performance Horsepower Approx: 139 hp @ 6000 rpm (typical for this engine) Torque Approx: 134 lb-ft @ 4500 rpm (typical for this engine) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: ECU (Engine Control Unit) with extensive sensor inputs. 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Drivetrain Options: Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive). 📐 Dimensions Exterior Length: Approx. 4,345 mm (171.1 inches) Width: Approx. 1,795 mm (70.7 inches) Height: Approx. 1,670 mm (65.7 inches) Wheelbase: Approx. 2,630 mm (103.5 inches) Weights Curb Weight Approx: 1,500 - 1,650 kg (3,300 - 3,650 lbs) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not extensively documented for this specific year/model, but generally aimed for good ratings. IIHS Frontal Offset: Likely received 'Acceptable' or 'Good' ratings in its class for the era. Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) on some models. Passive Features Airbags Front: Driver and front passenger airbags Airbags Side: Optional side-impact airbags for front occupants. Rollover Protection: Engineered with a focus on structural integrity to resist rollover. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, often with auxiliary inputs becoming available in later trims or as aftermarket upgrades. Navigation: Optional navigation system on higher trim levels, though rudimentary by modern standards. Driver Assistance Cruise Control: Standard or optional cruise control system. Connectivity Bluetooth: Not typically factory-equipped for this model year; aftermarket integration is common. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for exact spec). Air Filter Replacement: Every 15,000 to 30,000 miles or as needed based on driving conditions. Spark Plug Replacement: Typically around 60,000 to 100,000 miles depending on plug type (iridium recommended). Timing Belt Chain:...
KIA SPORTAGE (KM) 2005 G 2.0 DOHC Service Repair Manual
👋 Introduction
Market Position
Segment:
Compact SUV / Crossover Utility Vehicle
Target Audience:
DIY mechanics, independent repair shops, and owners seeking in-depth maintenance and repair knowledge.
Competitive Analysis
Competitors 2005:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Hyundai Tucson.
Key Features
Vehicle Usp:
Offered a blend of SUV practicality with car-like driving dynamics, available with 4WD.
Manual Value Proposition
Value:
Provides factory-level accuracy and detail, empowering users to perform a wide range of maintenance and repairs, saving on labor costs and ensuring correct procedures.
ECU (Engine Control Unit) with extensive sensor inputs.
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
Drivetrain Options:
Available in 2WD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive).
📐 Dimensions
Exterior
Length:
Approx. 4,345 mm (171.1 inches)
Width:
Approx. 1,795 mm (70.7 inches)
Height:
Approx. 1,670 mm (65.7 inches)
Wheelbase:
Approx. 2,630 mm (103.5 inches)
Weights
Curb Weight Approx:
1,500 - 1,650 kg (3,300 - 3,650 lbs) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not extensively documented for this specific year/model, but generally aimed for good ratings.
IIHS Frontal Offset:
Likely received 'Acceptable' or 'Good' ratings in its class for the era.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS) on some models.
Passive Features
Airbags Front:
Driver and front passenger airbags
Airbags Side:
Optional side-impact airbags for front occupants.
Rollover Protection:
Engineered with a focus on structural integrity to resist rollover.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, often with auxiliary inputs becoming available in later trims or as aftermarket upgrades.
Navigation:
Optional navigation system on higher trim levels, though rudimentary by modern standards.
Driver Assistance
Cruise Control:
Standard or optional cruise control system.
Connectivity
Bluetooth:
Not typically factory-equipped for this model year; aftermarket integration is common.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 to 7,500 miles or 6 months, whichever comes first (refer to manual for exact spec).
Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed based on driving conditions.
Spark Plug Replacement:
Typically around 60,000 to 100,000 miles depending on plug type (iridium recommended).
Timing Belt Chain:
This engine uses a timing chain, which generally requires no scheduled replacement unless issues arise. Manual will detail inspection intervals.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (refer to manual for precise viscosity recommendation based on climate).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. (e.g., Asian Red/Pink OAT).
Transmission Fluid Manual:
GL-4 Gear Oil (API rating), SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
ATF SP-III or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Common:
Occasional oil leaks from valve cover gasket or oil pan gasket. Potential for carbon buildup on intake valves with high mileage.
Suspension Common:
Worn front control arm bushings and sway bar links can lead to noise and poor handling. Struts and shocks may also wear over time.
Electrical Common:
Minor issues like faulty window regulators or power lock actuators are not uncommon in vehicles of this age.
📚 Vehicle History
Brand Heritage
Kia History Context:
Kia, a South Korean manufacturer, had been growing its global presence significantly by the mid-2000s, aiming to offer value and reliability.
Model Evolution
Generation:
This is the first generation Sportage (KM), launched in 2004 for the 2005 model year. It marked a significant step up in refinement and design from its predecessor.
Production
Production Years:
2004 - 2010 (for the KM generation)
Manufacturing Location:
Primarily South Korea.
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Sportage consistently aimed to be a value-oriented competitor in the compact SUV segment, often recognized for its pricing and features.
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