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Mazda Protege 2005 Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2005 Codes Chassis Code: BJ 👋 Introduction Market Position Segment: Compact Car Target Audience: Value-conscious consumers, commuters, young drivers. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra. Key Features Design Philosophy: Jinba-Ittai ('horse and rider as one') driving dynamics. Trim Levels: Typically includes DX, ES, and MP3 trims. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive; covers all major mechanical, electrical, and body systems. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system, emission control systems. Engine Electrical: Ignition system, starting and charging systems, engine control module (ECM) diagnostics, sensors, actuators. Transmission Manual: Manual transmission (M5) overhaul, clutch, gear shift mechanism. Transmission Automatic: Automatic transmission (FS5A-EL) overhaul, hydraulic control, torque converter, electronic controls. Drivetrain: Front-wheel drive axle shafts, differentials, drive shafts. Suspension: Front and rear suspension systems, shock absorbers, struts, control arms, springs, bushings. Steering Steering System: Power steering system, steering rack, tie rods, steering column. Brakes Brake System: Front and rear disc brakes, hydraulic system, ABS system (if equipped), parking brake. Electrical System Body Electrical: Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays. Instrumentation Gauges: Instrument cluster, warning lights, diagnostic trouble codes (DTCs). Body And Trim Body Panels: Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement. Interior Trim: Dashboard, door panels, seating systems, headliner. Hvac HVAC System: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, diagnostics. Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, belt replacement, tire rotation. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, wiring diagrams, component testing. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul. Special Tools: Identification and usage of specific tools required for various repairs. Technical Depth Depth Of Information: Factory-level detail; suitable for professional technicians and advanced DIYers. Diagnostic Codes: Includes diagnostic trouble codes (DTCs) for engine, transmission, ABS, and other systems. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for easy navigation and information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Quality: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 1: FS-DE Engine Type 1: 2.0L Inline-4 DOHC 16-valve Horsepower 1: 130 hp @ 6000 rpm Torque 1: 135 lb-ft @ 4300 rpm Secondary Engine Engine Code 2: FP-DE (less common in North America for 2005) Engine Type 2: 1.6L Inline-4 SOHC 16-valve Horsepower 2: 100 hp Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI). Fuel Type: Unleaded gasoline, 87 octane recommended. Cooling System Coolant Type: Mazda FL22 Extended Life Antifreeze (Green) or equivalent silicate-free, extended-life coolant. Coolant Capacity: Approx. 5.7 US quarts (5.4 liters). 🔧 Transmission Standard Transmission Type Std: 5-speed manual transmission (M5) Optional Transmission Type Opt: 4-speed automatic transmission (FS5A-EL) Features Automatic Transmission Features: Electronic control, torque converter lock-up. Fluid Specs Manual Transmission Fluid Type: API GL-4, SAE 75W-90 synthetic gear oil. Automatic Transmission Fluid Type: Mazda ATF-MV (Type M-V) or equivalent. 📐 Dimensions Exterior Length: 173.7 inches (4412 mm) Width: 67.1 inches (1704 mm) Height: 55.3 inches (1405 mm) Wheelbase: 102.8 inches (2611 mm) Weights Curb Weight: Approx. 2750-2950 lbs (1247-1338 kg) depending on trim and transmission. Gross Vehicle Weight Rating: Approx. 3700-3850 lbs (1678-1746 kg). Cargo Trunk Volume: Approx. 12.0 cubic feet (sedan). 🛡️ Safety Features Ratings NHTSA Front Impact Driver: ★★★★★ NHTSA Front Impact Passenger: ★★★★★ IIHS Front Offset Crash Rating: Good Active Features Anti Lock Braking System: Available ABS on all wheels. Traction Control: Available Traction Control System (TCS). Passive Features Airbags: Front dual-stage airbags, optional side-impact airbags. Seatbelts: Three-point seatbelts in all seating positions, pretensioners and load limiters for front seats. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional Bose premium audio system, MP3 player input (on MP3 trim). Climate Control: Manual climate control, available automatic climate control on higher trims. Driver Assistance Cruise Control: Standard on most trims. Connectivity Power Accessories: Power windows, power door locks, power mirrors. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months. Spark Plug Replacement: Every 60,000 miles (96,000 km) with NGK Iridium plugs (PFR5A-11). Engine Coolant Replacement: Initial: 5 years or 100,000 miles (160,000 km), then every 2 years or 50,000 miles (80,000 km). Fluid Specifications Engine Oil Spec: API SN/SP, ILSAC GF-6A or higher, SAE 5W-20 synthetic blend or full synthetic. Brake Fluid Spec: DOT...
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Stichworte: 2005 Car Cars Mazda Misc Protege
Mazda Protege 2005 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Year:
2005
Codes
Chassis Code:
BJ
👋 Introduction
Market Position
Segment:
Compact Car
Target Audience:
Value-conscious consumers, commuters, young drivers.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra.
Key Features
Design Philosophy:
Jinba-Ittai ('horse and rider as one') driving dynamics.
Trim Levels:
Typically includes DX, ES, and MP3 trims.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive; covers all major mechanical, electrical, and body systems.
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system, emission control systems.
Engine Electrical:
Ignition system, starting and charging systems, engine control module (ECM) diagnostics, sensors, actuators.
Transmission Manual:
Manual transmission (M5) overhaul, clutch, gear shift mechanism.
Transmission Automatic:
Automatic transmission (FS5A-EL) overhaul, hydraulic control, torque converter, electronic controls.
Drivetrain:
Front-wheel drive axle shafts, differentials, drive shafts.
Suspension:
Front and rear suspension systems, shock absorbers, struts, control arms, springs, bushings.
Steering
Steering System:
Power steering system, steering rack, tie rods, steering column.
Brakes
Brake System:
Front and rear disc brakes, hydraulic system, ABS system (if equipped), parking brake.
Electrical System
Body Electrical:
Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays.
Instrumentation Gauges:
Instrument cluster, warning lights, diagnostic trouble codes (DTCs).
Body And Trim
Body Panels:
Body panel removal and installation, doors, hood, trunk lid, bumpers, glass replacement.
Interior Trim:
Dashboard, door panels, seating systems, headliner.
Hvac
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, diagnostics.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant flush, belt replacement, tire rotation.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, wiring diagrams, component testing.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul.
Special Tools:
Identification and usage of specific tools required for various repairs.
Technical Depth
Depth Of Information:
Factory-level detail; suitable for professional technicians and advanced DIYers.
Diagnostic Codes:
Includes diagnostic trouble codes (DTCs) for engine, transmission, ABS, and other systems.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for easy navigation and information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper Quality:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
FS-DE
Engine Type 1:
2.0L Inline-4 DOHC 16-valve
Horsepower 1:
130 hp @ 6000 rpm
Torque 1:
135 lb-ft @ 4300 rpm
Secondary Engine
Engine Code 2:
FP-DE (less common in North America for 2005)
Engine Type 2:
1.6L Inline-4 SOHC 16-valve
Horsepower 2:
100 hp
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI).
Fuel Type:
Unleaded gasoline, 87 octane recommended.
Cooling System
Coolant Type:
Mazda FL22 Extended Life Antifreeze (Green) or equivalent silicate-free, extended-life coolant.
Coolant Capacity:
Approx. 5.7 US quarts (5.4 liters).
🔧 Transmission
Standard
Transmission Type Std:
5-speed manual transmission (M5)
Optional
Transmission Type Opt:
4-speed automatic transmission (FS5A-EL)
Features
Automatic Transmission Features:
Electronic control, torque converter lock-up.
Fluid Specs
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 synthetic gear oil.
Automatic Transmission Fluid Type:
Mazda ATF-MV (Type M-V) or equivalent.
📐 Dimensions
Exterior
Length:
173.7 inches (4412 mm)
Width:
67.1 inches (1704 mm)
Height:
55.3 inches (1405 mm)
Wheelbase:
102.8 inches (2611 mm)
Weights
Curb Weight:
Approx. 2750-2950 lbs (1247-1338 kg) depending on trim and transmission.
Gross Vehicle Weight Rating:
Approx. 3700-3850 lbs (1678-1746 kg).
Cargo
Trunk Volume:
Approx. 12.0 cubic feet (sedan).
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★★
NHTSA Front Impact Passenger:
★★★★★
IIHS Front Offset Crash Rating:
Good
Active Features
Anti Lock Braking System:
Available ABS on all wheels.
Traction Control:
Available Traction Control System (TCS).
Passive Features
Airbags:
Front dual-stage airbags, optional side-impact airbags.
Seatbelts:
Three-point seatbelts in all seating positions, pretensioners and load limiters for front seats.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional Bose premium audio system, MP3 player input (on MP3 trim).
Climate Control:
Manual climate control, available automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months.
Spark Plug Replacement:
Every 60,000 miles (96,000 km) with NGK Iridium plugs (PFR5A-11).
Engine Coolant Replacement:
Initial: 5 years or 100,000 miles (160,000 km), then every 2 years or 50,000 miles (80,000 km).
Fluid Specifications
Engine Oil Spec:
API SN/SP, ILSAC GF-6A or higher, SAE 5W-20 synthetic blend or full synthetic.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Issue 1:
Intake manifold gaskets can develop leaks (vacuum leaks).
Common Issue 2:
Exhaust manifold cracks can occur.
Common Issue 3:
Automatic transmission shift solenoid issues leading to harsh shifting or limp mode.
Common Issue 4:
Power steering pump whine or leaks.
Common Issue 5:
Rust development in wheel wells and rocker panels, especially in rust-belt regions.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Focus on driving enjoyment and innovative engineering.
Model Evolution
Protege Generation:
Third generation (2001-2003), facelifted for 2004-2005.
Facelift Details:
Revised front and rear styling, updated interior features.
Production
Manufacturing Locations:
Japan (Mazda's main production), Mexico (for North American market).
Production Years:
1990-2003 (global), 2001-2003 (North America), with the 2005 model year representing the final iteration of the BJ generation.
🏆 Awards & Recognition
Recognitions
Award 1:
Car and Driver's 10 Best Trucks list for the Protege5 wagon (related model).
Ratings
Kbb Consumer Rating:
Generally well-regarded for reliability and value by consumers.
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