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2005 Mitsubishi Lancer Evolution 9 EVO IX Service & Repair Manual-PDF

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution 9 Nickname: EVO IX Model Year: 2005 Codes Chassis Code: CT9A 👋 Introduction Market Position Positioning: A high-performance, rally-bred compact sedan with a dedicated enthusiast following. Competitive Analysis Competitors: Subaru WRX STI, Mitsubishi Lancer Evolution VIII, other potent turbocharged AWD sedans. Key Features Performance Focus: Emphasis on handling, acceleration, and driver engagement. AWD System: Advanced Super All-Wheel Control (S-AWC) system for superior traction and agility. Manual Utility: Empowers both DIY enthusiasts and professional mechanics with comprehensive repair information. 📋 Manual Details Coverage Areas Engine Overhaul: Included Brakes: Included Sunroof: Included Timing Belt: Included Trouble Codes: Included Wiring Diagrams: Included Troubleshooting Diagnostics: Included Engine Performance: Included Front End Alignment: Included Suspension: Included Transmission Removal Installation: Included Air Conditioning: Included Transmission In Car Servicing: Included Computer Diagnostic Codes: Included Firing Orders: Included Factory Maintenance Schedules: Included Serpentine Belt Routings: Included Brake Servicing: Included Driving Concerns: Included Torque Specifications: Included U Joint Cv Joint Service: Included Vacuum Diagrams: Included Page Count Estimated Page Count: Varies (typically 1000+ pages for complete service manuals) Manual Type Type: Official Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, rebuilding, specifications, diagrams. Engine Management: Trouble codes, diagnostic procedures, performance tuning. Fuel System: Components, testing, repair, capacities. Cooling System: Components, service, capacities. Exhaust System: Components, repair procedures. Drivetrain: Transmission, differentials, driveshafts, CV joints. Braking System: Hydraulics, components, ABS, diagnostics, repair. Suspension System: Front and rear suspension, steering, alignment specifications. Electrical System: Wiring diagrams, component testing, diagnostics. Body And Chassis: Bodywork, interior components, sunroof, doors, glass. Heating Ventilation Air Conditioning: Service, capacities, troubleshooting. Procedures Included Maintenance: Factory maintenance schedules, fluid changes, filter replacements. Repair: Step-by-step repair instructions for all major systems. Rebuilding: Comprehensive engine and transmission rebuilding procedures. Diagnostics: Trouble code trees, component testing, diagnostic procedures. Installation: Transmission, engine, and other major component installation. Adjustment: Alignment procedures and specifications, clutch adjustments. Technical Depth Depth: Complete vehicle coverage from basic maintenance to full rebuilds and diagnostics. Detail Level: Detailed illustrations, exploded diagrams, wiring schematics, and torque specifications. 📊 Manual Specifications File Format Requirements: Adobe PDF Reader, WinZip (for extraction if compressed) Compatibility: All versions of Windows & Mac Print Quality Printability: Fully printable, allowing users to print specific sections or the entire manual. Searchability: Searchable text for quick access to information. Zoom Capability: Zoom in/out functionality for viewing detailed diagrams and text. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: Not applicable (Digital format) Features Bookmarking: Bookmarked for easy navigation. Completeness Guarantee: 100% Complete and Intact, no missing/corrupt pages. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63 (MIVEC variant) Engine Type: 2.0L Inline-4, DOHC, 16-valve, turbocharged with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Performance Horsepower: Approximately 280-290 hp (JDM/USDM variants, often underreported from factory) Torque: Approximately 289-300 lb-ft (JDM/USDM variants) Fuel System Fuel Delivery: Multi-point fuel injection, turbocharged with intercooler. Fuel Type: Premium Unleaded Gasoline 🔧 Transmission Standard Transmission Type: 6-speed manual transmission Optional Optional Transmission: Not typically offered on the EVO IX; focused on manual performance. Features AWD System: Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC) and Active Center Differential (ACD). 📐 Dimensions Exterior Length: Approx. 179.5 inches Width: Approx. 70.1 inches Height: Approx. 57.7 inches Weights Curb Weight: Approx. 3,200 - 3,300 lbs (depending on trim and options) Wheelbase: Approx. 104.3 inches 🛡️ Safety Features Ratings NHTSA Front Crash Test: Likely 4-star or 5-star (based on general Lancer platform of the era, specifics may vary). Active Features Active Braking: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution). Traction Control: Active Stability Control (ASC) often integrated with S-AWC. Passive Features Airbags: Front airbags, side curtain airbags (depending on market/trim). Body Structure: Reinforced chassis and body structure for enhanced crash safety. 💡 Technology Features Infotainment Head Unit: Factory CD player, often with optional Rockford Fosgate audio system. Display: Digital climate control display, basic LCD for audio information. Driver Assistance Stability Control: Active Stability Control (ASC) and Super All-Wheel Control (S-AWC). Connectivity Auxiliary Input: May be present on some models/aftermarket head units. 🔧 Maintenance Service Intervals Oil Change: Typically every 3,000-5,000 miles or 6 months, depending on driving conditions (refer to manual for precise intervals). Timing Belt: Recommended replacement every 60,000-90,000 miles or 5-7 years (critical component). Fluid Specifications Engine Oil: Refer to manual; typically 5W-30 or 10W-30 synthetic blend/full synthetic. Capacity approx. 4.5-5.0 quarts. Transmission Fluid: Refer to manual; typically API GL-4 or GL-5 gear oil. Capacity varies. Coolant: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent) ethylene glycol based. Known Issues Engine Oil Consumption: Some 4G63 engines can experience higher oil consumption, especially with hard driving. Regular checks are vital. Turbocharger: Can be susceptible to failure if not properly maintained or if oil starvation occurs. Clutch Wear: High-performance nature of the vehicle can lead...
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2005 Mitsubishi Lancer Evolution 9 EVO IX Service & Repair Manual-PDF
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution 9
Nickname:
EVO IX
Model Year:
2005
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Positioning:
A high-performance, rally-bred compact sedan with a dedicated enthusiast following.
Competitive Analysis
Competitors:
Subaru WRX STI, Mitsubishi Lancer Evolution VIII, other potent turbocharged AWD sedans.
Key Features
Performance Focus:
Emphasis on handling, acceleration, and driver engagement.
AWD System:
Advanced Super All-Wheel Control (S-AWC) system for superior traction and agility.
Manual Utility:
Empowers both DIY enthusiasts and professional mechanics with comprehensive repair information.
📋 Manual Details
Coverage Areas
Engine Overhaul:
Included
Brakes:
Included
Sunroof:
Included
Timing Belt:
Included
Trouble Codes:
Included
Wiring Diagrams:
Included
Troubleshooting Diagnostics:
Included
Engine Performance:
Included
Front End Alignment:
Included
Suspension:
Included
Transmission Removal Installation:
Included
Air Conditioning:
Included
Transmission In Car Servicing:
Included
Computer Diagnostic Codes:
Included
Firing Orders:
Included
Factory Maintenance Schedules:
Included
Serpentine Belt Routings:
Included
Brake Servicing:
Included
Driving Concerns:
Included
Torque Specifications:
Included
U Joint Cv Joint Service:
Included
Vacuum Diagrams:
Included
Page Count
Estimated Page Count:
Varies (typically 1000+ pages for complete service manuals)
Manual Type
Type:
Official Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, rebuilding, specifications, diagrams.
Engine Management:
Trouble codes, diagnostic procedures, performance tuning.
Fuel System:
Components, testing, repair, capacities.
Cooling System:
Components, service, capacities.
Exhaust System:
Components, repair procedures.
Drivetrain:
Transmission, differentials, driveshafts, CV joints.
Braking System:
Hydraulics, components, ABS, diagnostics, repair.
Suspension System:
Front and rear suspension, steering, alignment specifications.
Electrical System:
Wiring diagrams, component testing, diagnostics.
Body And Chassis:
Bodywork, interior components, sunroof, doors, glass.
Heating Ventilation Air Conditioning:
Service, capacities, troubleshooting.
Procedures Included
Maintenance:
Factory maintenance schedules, fluid changes, filter replacements.
Repair:
Step-by-step repair instructions for all major systems.
Rebuilding:
Comprehensive engine and transmission rebuilding procedures.
Diagnostics:
Trouble code trees, component testing, diagnostic procedures.
Installation:
Transmission, engine, and other major component installation.
Adjustment:
Alignment procedures and specifications, clutch adjustments.
Technical Depth
Depth:
Complete vehicle coverage from basic maintenance to full rebuilds and diagnostics.
Detail Level:
Detailed illustrations, exploded diagrams, wiring schematics, and torque specifications.
📊 Manual Specifications
File Format
Requirements:
Adobe PDF Reader, WinZip (for extraction if compressed)
Compatibility:
All versions of Windows & Mac
Print Quality
Printability:
Fully printable, allowing users to print specific sections or the entire manual.
Searchability:
Searchable text for quick access to information.
Zoom Capability:
Zoom in/out functionality for viewing detailed diagrams and text.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
Not applicable (Digital format)
Features
Bookmarking:
Bookmarked for easy navigation.
Completeness Guarantee:
100% Complete and Intact, no missing/corrupt pages.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63 (MIVEC variant)
Engine Type:
2.0L Inline-4, DOHC, 16-valve, turbocharged with MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Performance
Horsepower:
Approximately 280-290 hp (JDM/USDM variants, often underreported from factory)
Torque:
Approximately 289-300 lb-ft (JDM/USDM variants)
Fuel System
Fuel Delivery:
Multi-point fuel injection, turbocharged with intercooler.
Fuel Type:
Premium Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
6-speed manual transmission
Optional
Optional Transmission:
Not typically offered on the EVO IX; focused on manual performance.
Features
AWD System:
Super All-Wheel Control (S-AWC) with Active Yaw Control (AYC) and Active Center Differential (ACD).
📐 Dimensions
Exterior
Length:
Approx. 179.5 inches
Width:
Approx. 70.1 inches
Height:
Approx. 57.7 inches
Weights
Curb Weight:
Approx. 3,200 - 3,300 lbs (depending on trim and options)
Wheelbase:
Approx. 104.3 inches
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Likely 4-star or 5-star (based on general Lancer platform of the era, specifics may vary).
Active Features
Active Braking:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution).
Traction Control:
Active Stability Control (ASC) often integrated with S-AWC.
Passive Features
Airbags:
Front airbags, side curtain airbags (depending on market/trim).
Body Structure:
Reinforced chassis and body structure for enhanced crash safety.
💡 Technology Features
Infotainment
Head Unit:
Factory CD player, often with optional Rockford Fosgate audio system.
Display:
Digital climate control display, basic LCD for audio information.
Driver Assistance
Stability Control:
Active Stability Control (ASC) and Super All-Wheel Control (S-AWC).
Connectivity
Auxiliary Input:
May be present on some models/aftermarket head units.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 3,000-5,000 miles or 6 months, depending on driving conditions (refer to manual for precise intervals).
Timing Belt:
Recommended replacement every 60,000-90,000 miles or 5-7 years (critical component).
Fluid Specifications
Engine Oil:
Refer to manual; typically 5W-30 or 10W-30 synthetic blend/full synthetic. Capacity approx. 4.5-5.0 quarts.
Transmission Fluid:
Refer to manual; typically API GL-4 or GL-5 gear oil. Capacity varies.
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent) ethylene glycol based.
Known Issues
Engine Oil Consumption:
Some 4G63 engines can experience higher oil consumption, especially with hard driving. Regular checks are vital.
Turbocharger:
Can be susceptible to failure if not properly maintained or if oil starvation occurs.
Clutch Wear:
High-performance nature of the vehicle can lead to accelerated clutch wear with aggressive driving.
Engine Mounts:
Can degrade over time, leading to increased vibration.
📚 Vehicle History
Brand Heritage
Motorsport Connection:
Direct lineage from Mitsubishi's successful WRC (World Rally Championship) cars.
Model Evolution
Evolution Lineage:
Eighth generation of the iconic Lancer Evolution, considered by many to be the pinnacle of the 4G63-powered models.
Production
Production Period:
The Lancer Evolution IX was produced from 2005 to 2007.
Key Distinctions Evo Ix:
Introduction of MIVEC to the 4G63 engine, updated exterior styling, and refined S-AWC system.
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Consistently lauded by automotive publications for its performance, handling, and rally-bred capabilities.
Enthusiast Following:
Highly regarded by performance car enthusiasts for its raw driving experience and tuning potential.
Ratings
Track Performance:
Often praised for its track day performance and ability to compete with more exotic sports cars.
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