2005 Polaris 700 800 EFI ATV Complete Service Repair Manual
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🏷️ Basic Information Identification Make: Polaris Model: Sportsman 700 EFI / 800 EFI Model Year: 2005 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Target Audience: Owners of 2005 Polaris 700/800 EFI ATVs seeking comprehensive repair and maintenance information. Competitive Analysis Comparison To Owner Manuals: Significantly more detailed than a standard owner's manual, offering in-depth technical data and repair procedures. Key Features Delivery Method: Instant delivery via email, eliminating postal delays. Payment Method: Secure payment via PayPal. Benefits Over Physical: No risk of physical damage (tears, missing pages), immediate access. 📋 Manual Details Coverage Areas Manual Coverage Scope: Comprehensive service, repair, and maintenance for 2005 Polaris 700 EFI and 800 EFI ATVs. Page Count Page Count: Over 300 pages Manual Type Manual Type: Technical Service Repair and Maintenance Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Detailed procedures for engine disassembly, assembly, inspection, and overhaul. Fuel System: EFI system diagnostics, fuel pump, injectors, throttle body, fuel tank, and lines. Cooling System: Radiator, fan, thermostat, coolant types, and flushing procedures. Exhaust System: Muffler, exhaust pipes, and catalytic converter (if applicable). Transmission Drivetrain: Primary and secondary clutches, belt inspection and replacement, gear case overhaul, drive shafts, and differentials. Suspension Steering: Front and rear suspension components, shock absorbers, bushings, ball joints, tie rods, and steering system. Braking System: Hydraulic brake system, calipers, master cylinders, brake pads, rotors, and bleeding procedures. Electrical System: Battery, charging system (stator, regulator/rectifier), starter motor, ignition system, lighting, and EFI sensors. Wiring Diagrams: Detailed electrical wiring diagrams for various circuits. Bodywork Chassis: Frame inspection, body panel removal and installation, seats, racks, and guards. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, and battery care. Troubleshooting Diagnostics: Systematic troubleshooting guides for common and uncommon issues. Component Replacement: Step-by-step instructions for replacing major and minor components. Overhaul Rebuilds: Detailed rebuild procedures for engines and transmissions. Torque Specifications: Precise torque values for all critical fasteners. Assembly Disassembly: Comprehensive instructions for taking apart and putting together the ATV. Technical Depth Depth Of Coverage: Highly detailed, suitable for professional technicians and experienced DIY mechanics. Diagnostic Information: Includes diagnostic procedures for the EFI system, often with reference to error codes. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF (dependent on original scan quality). Print Quality Printability: Printable, allowing users to create physical copies for workshop use. Binding Type Binding Method: N/A (Digital PDF download) Paper Type Paper Quality: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine 700 Engine Type: Liquid-cooled, 4-stroke, DOHC, V-Twin Displacement: 698 cc Bore X Stroke: 83 mm x 64.5 mm Fuel System: Electronic Fuel Injection (EFI) Compression Ratio: 9.5:1 (typical) Primary Engine 800 Engine Type: Liquid-cooled, 4-stroke, DOHC, V-Twin Displacement: 760 cc Bore X Stroke: 84.5 mm x 69 mm Fuel System: Electronic Fuel Injection (EFI) Compression Ratio: 9.5:1 (typical) Performance Horsepower 700: Approx. 50 HP (subject to tuning and altitude) Horsepower 800: Approx. 55 HP (subject to tuning and altitude) Fuel System Fuel Type: Unleaded gasoline (Octane rating as specified in manual) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Features Clutch System: Polaris P90 Primary and PVT Secondary Clutches Drive System: Shaft Drive (AWD or 2WD variants may exist, manual should cover both) 📐 Dimensions Weights Dry Weight 700: Approx. 650 lbs (295 kg) Dry Weight 800: Approx. 670 lbs (304 kg) Towing Capacity: 1500 lbs (680 kg) Rack Capacity Front: 100 lbs (45 kg) Rack Capacity Rear: 200 lbs (90 kg) 🛡️ Safety Features Ratings Atv Safety Considerations: Manual will cover safe operating practices, protective gear recommendations, and hazard awareness. Active Features Braking System Type: Hydraulic disc brakes, front and rear. Passive Features Lighting: Headlights, taillight, brake light. 💡 Technology Features Infotainment Display Features: Digital instrument cluster with speedometer, odometer, trip meter, fuel gauge, and indicator lights. Driver Assistance Efi System: Electronic Fuel Injection for optimized power delivery and fuel efficiency. Connectivity Charging System: On-board charging system for battery maintenance, typically from the stator. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically every 100 hours or annually, whichever comes first (refer to manual for exact specification). Air Filter Service: Check and clean regularly, replace as needed based on operating conditions. Spark Plug Replacement: Intervals vary, but typically checked/replaced every 1-2 years or per hour meter. Clutch Maintenance: Regular inspection of clutch sheaves, rollers, and belt for wear and damage. Fluid Specifications Engine Oil Type: API SG or higher, SAE 0W-40 or 10W-50 (refer to manual for exact recommended viscosity). Engine Oil Capacity: Approximately 2.3 US quarts (2.2 liters) with filter change (refer to manual). Gearcase Oil Type: Polaris Gearcase Lubricant or equivalent SAE 80W-90 GL-5 gear oil. Gearcase Oil Capacity:...