Iveco Stralis AS Euro 4-5 (18-44T) Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012 2013
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🏷️ Basic Information Identification Make: Iveco Model: Stralis AS Sub Model: AS Euro 4-5 (18-44T) Generation Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Emission Standard: Euro 4-5 👋 Introduction Market Position Target Audience: Fleet owners, independent repair shops, owner-operators seeking to perform their own maintenance and repairs on Iveco Stralis AS trucks. Competitive Analysis Value Proposition: Provides significant cost savings on repairs and maintenance by empowering users to perform tasks themselves, offering comprehensive coverage that rivals manufacturer service manuals. Key Features Ease Of Use: Easy-to-follow step-by-step instructions and numerous pictures enhance usability for a wide range of technical skill levels. Accessibility: Instant download and multi-device compatibility ensure immediate access and convenience. Completeness: Covers all service and repair procedures from A-Z for the specified vehicle range. 📋 Manual Details Coverage Areas Models Covered: All models, engines, trim levels, and transmission types within the Stralis AS Euro 4-5 (18-44T) range Page Count Estimated Page Count: Not explicitly stated, but described as 'complete' and covering A-Z procedures, implying comprehensive coverage. Manual Type Type: Complete Workshop Service Repair Manual Language Language: English (implied by product description) Format Format: Downloadable Digital File 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Cooling System, Lubrication System, Exhaust System, Transmission, Drivetrain Chassis: Suspension System, Steering System, Braking System, Wheels and Tires Electrical System: Battery, Charging System, Starting System, Lighting, Instrumentation, Control Units, Wiring Diagrams Body And Interior: Body Panels, Doors, Windows, Seats, HVAC (Heating, Ventilation, and Air Conditioning), Safety Restraints Diagnostics And Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based troubleshooting, Component testing Procedures Included General Maintenance: Oil changes, Filter replacements, Fluid checks and top-offs, Lubrication points Repair Procedures: Engine overhaul, Transmission overhaul, Brake system repair, Suspension component replacement, Electrical component repair Component Removal And Installation: Step-by-step instructions for removing and installing virtually all vehicle components Adjustment Procedures: Wheel alignment, Clutch adjustment, Brake adjustments Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive (A-Z), including detailed step-by-step instructions, diagrams, and troubleshooting guides suitable for both novice DIY mechanics and experienced technicians. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Print Quality Quality: High quality, suitable for printing individual pages, chapters, or the entire manual. Binding Type Binding: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) Software Requirements Required Software: Adobe Reader (free download) Accessibility Device Compatibility: All PC & MAC Computers, Tablets, Smartphones ⚙️ Engine Specifications Primary Engine Engine Families Expected: Iveco Cursor series engines (e.g., Cursor 8, Cursor 10, Cursor 13) with displacements typically ranging from 7.8L to 12.9L, common in Euro 4-5 configurations. Performance Power Output Range: Horsepower ratings typically vary from approximately 310 HP to 560 HP, depending on the specific engine variant and model configuration. Torque Output Range: Torque figures generally range from around 1200 Nm to over 2000 Nm. Fuel System Injection System: Common Rail Direct Injection (CRDI) systems, often high-pressure variants, supporting Euro 4 and Euro 5 emission standards. Emission Control Emission Technologies: Includes systems such as Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) with AdBlue injection for Euro 5 compliance. Engine Management ECU System: Advanced Electronic Control Units (ECUs) managing fuel injection, emissions, engine diagnostics, and performance. 🔧 Transmission Standard Transmission Types: Manual transmissions (e.g., ZF 16-speed) and automated manual transmissions (e.g., Iveco's EuroTronic / ZF AS Tronic). Optional Automatic Options: Automated manual transmissions are prevalent, offering both manual and automatic shifting modes. Features Clutch System: Typically single-plate dry clutch for manual transmissions; automated systems feature sophisticated clutch actuation. Fluid Specifications Transmission Fluid Type: Specific SAE viscosity grades (e.g., SAE 75W-90, SAE 80W-90) and GL classifications (e.g., GL-4, GL-5) depending on the gearbox manufacturer and type. Manuals will specify exact types and capacities. 📐 Dimensions Exterior Gvwr Range: Gross Vehicle Weight Rating (GVWR) for the 18-44T range indicates vehicles from 18,000 kg (tractor units) up to 44,000 kg (gross train weight for articulated combinations). Weights Curb Weight: Varies significantly based on configuration (tractor, rigid, axle loadouts), typically starting from around 6-8 tonnes for a tractor unit. Payload Capacity: Highly variable, determined by GVWR and vehicle tare weight, allowing for substantial cargo loads. 🛡️ Safety Features Ratings Crash Test Data: While formal consumer-style crash test ratings (like NCAP) are not typically applied to heavy trucks, the manual would detail structural integrity, cab safety features, and compliance with ECE regulations. Active Features Braking Systems: Advanced ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and often ESC (Electronic Stability Control) or ASR (Anti-Slip Regulation). Driver Assistance: May include systems like Lane Departure Warning (LDW), Adaptive Cruise Control (ACC), and Autonomous Emergency Braking (AEB) depending on specification. Passive Features Occupant Protection: Reinforced cab structures, seat belts with pre-tensioners, and potentially airbags for driver and passenger. 💡 Technology Features Infotainment Infotainment System: May...
Fleet owners, independent repair shops, owner-operators seeking to perform their own maintenance and repairs on Iveco Stralis AS trucks.
Competitive Analysis
Value Proposition:
Provides significant cost savings on repairs and maintenance by empowering users to perform tasks themselves, offering comprehensive coverage that rivals manufacturer service manuals.
Key Features
Ease Of Use:
Easy-to-follow step-by-step instructions and numerous pictures enhance usability for a wide range of technical skill levels.
Accessibility:
Instant download and multi-device compatibility ensure immediate access and convenience.
Completeness:
Covers all service and repair procedures from A-Z for the specified vehicle range.
📋 Manual Details
Coverage Areas
Models Covered:
All models, engines, trim levels, and transmission types within the Stralis AS Euro 4-5 (18-44T) range
Page Count
Estimated Page Count:
Not explicitly stated, but described as 'complete' and covering A-Z procedures, implying comprehensive coverage.
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive (A-Z), including detailed step-by-step instructions, diagrams, and troubleshooting guides suitable for both novice DIY mechanics and experienced technicians.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High quality, suitable for printing individual pages, chapters, or the entire manual.
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
Software Requirements
Required Software:
Adobe Reader (free download)
Accessibility
Device Compatibility:
All PC & MAC Computers, Tablets, Smartphones
⚙️ Engine Specifications
Primary Engine
Engine Families Expected:
Iveco Cursor series engines (e.g., Cursor 8, Cursor 10, Cursor 13) with displacements typically ranging from 7.8L to 12.9L, common in Euro 4-5 configurations.
Performance
Power Output Range:
Horsepower ratings typically vary from approximately 310 HP to 560 HP, depending on the specific engine variant and model configuration.
Torque Output Range:
Torque figures generally range from around 1200 Nm to over 2000 Nm.
Fuel System
Injection System:
Common Rail Direct Injection (CRDI) systems, often high-pressure variants, supporting Euro 4 and Euro 5 emission standards.
Emission Control
Emission Technologies:
Includes systems such as Exhaust Gas Recirculation (EGR), Diesel Particulate Filter (DPF), and Selective Catalytic Reduction (SCR) with AdBlue injection for Euro 5 compliance.
Engine Management
ECU System:
Advanced Electronic Control Units (ECUs) managing fuel injection, emissions, engine diagnostics, and performance.
🔧 Transmission
Standard
Transmission Types:
Manual transmissions (e.g., ZF 16-speed) and automated manual transmissions (e.g., Iveco's EuroTronic / ZF AS Tronic).
Optional
Automatic Options:
Automated manual transmissions are prevalent, offering both manual and automatic shifting modes.
Features
Clutch System:
Typically single-plate dry clutch for manual transmissions; automated systems feature sophisticated clutch actuation.
Fluid Specifications
Transmission Fluid Type:
Specific SAE viscosity grades (e.g., SAE 75W-90, SAE 80W-90) and GL classifications (e.g., GL-4, GL-5) depending on the gearbox manufacturer and type. Manuals will specify exact types and capacities.
📐 Dimensions
Exterior
Gvwr Range:
Gross Vehicle Weight Rating (GVWR) for the 18-44T range indicates vehicles from 18,000 kg (tractor units) up to 44,000 kg (gross train weight for articulated combinations).
Weights
Curb Weight:
Varies significantly based on configuration (tractor, rigid, axle loadouts), typically starting from around 6-8 tonnes for a tractor unit.
Payload Capacity:
Highly variable, determined by GVWR and vehicle tare weight, allowing for substantial cargo loads.
🛡️ Safety Features
Ratings
Crash Test Data:
While formal consumer-style crash test ratings (like NCAP) are not typically applied to heavy trucks, the manual would detail structural integrity, cab safety features, and compliance with ECE regulations.
Active Features
Braking Systems:
Advanced ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and often ESC (Electronic Stability Control) or ASR (Anti-Slip Regulation).
Driver Assistance:
May include systems like Lane Departure Warning (LDW), Adaptive Cruise Control (ACC), and Autonomous Emergency Braking (AEB) depending on specification.
Passive Features
Occupant Protection:
Reinforced cab structures, seat belts with pre-tensioners, and potentially airbags for driver and passenger.
💡 Technology Features
Infotainment
Infotainment System:
May include integrated radio/CD players, digital tachographs, and basic communication systems. Higher specifications could offer color displays, navigation, and Bluetooth connectivity.
Driver Assistance
Telematics Options:
Provisions for fleet management systems, GPS tracking, and remote diagnostics may be integrated or available as options.
Connectivity
Diagnostics Interface:
OBD-II (On-Board Diagnostics) compliant interface for engine and system diagnostics, with proprietary Iveco diagnostic connectors and protocols often utilized.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical interval for engine oil and filter changes can range from 50,000 km to 100,000 km or more, depending on operating conditions, oil type, and specific engine model. The manual will provide precise schedules.
Transmission Service:
Gearbox oil change intervals can be substantial, often exceeding 100,000 km, with specific recommendations for manual and automated transmissions in the manual.
Fluid Specifications
Engine Oil Type:
Requires specific heavy-duty diesel engine oils meeting API CJ-4 or ACEA E6/E7/E9 specifications, with specific viscosity grades (e.g., 10W-40, 15W-40) determined by climate and engine requirements. Refer to manual for exact OEM specifications and approvals.
Coolant Type:
Ethylene glycol-based coolant with organic acid technology (OAT) or hybrid OAT (HOAT) formulations, typically purple or pink, with extended life properties. Specific Iveco coolant specifications will be detailed.
Brake Fluid Type:
DOT 4 or DOT 5.1 brake fluid, typically specified for hydraulic brake systems. Air brake systems will have specific requirements for compressor oil and potentially desiccant elements.
Known Issues
Common Wear Items:
Brake pads and discs, clutch components, air suspension components (air springs, air lines), DPF regeneration issues (if not maintained), turbocharger wear, EGR valve failures.
Emission System Maintenance:
Regular maintenance of DPF systems (regeneration, cleaning) and AdBlue systems (level, quality, injectors) is critical for Euro 4-5 compliance and to avoid performance derating or engine faults.
📚 Vehicle History
Brand Heritage
Iveco History:
Iveco (Industrial Vehicles Corporation) is a prominent Italian manufacturer of a wide range of commercial vehicles, including light, medium, and heavy trucks. It is part of the CNH Industrial group.
Model Evolution
Stralis Lineage:
The Stralis line succeeded earlier Iveco heavy truck models, representing a significant step in modernization and powertrain development, particularly in meeting evolving European emission standards.
Production
Manufacturing Locations:
Iveco Stralis trucks are produced in various Iveco plants globally, including facilities in Italy, Spain, and potentially other international locations.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2006-2013 Stralis AS generation might not be widely publicized consumer awards, the Stralis range has historically been recognized within the commercial vehicle industry for its technological advancements and efficiency.
Ratings
Operator Satisfaction:
The Stralis is a major player in the European heavy-duty truck market, with operator satisfaction generally linked to fuel efficiency, reliability, and cost of ownership.
Certifications
Emission Certifications:
Certified to meet Euro 4 and Euro 5 emission standards as indicated by the model name, ensuring compliance with strict environmental regulations.
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