BMW 328i & 328xi Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010
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🏷️ Basic Information Identification Make: BMW Model: 328i & 328xi Generation Chassis Code: E90/E91/E92/E93 (specific to sedan, wagon, coupe, convertible variants) Codes Engine Code: N51 (SULEV) or N52 👋 Introduction Market Position Segment: Premium Compact Executive Sedan/Coupe/Convertible/Wagon Competitive Analysis Key Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37, Cadillac CTS, Acura TL. Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel-drive bias (or sophisticated xDrive AWD), and engaging driving experience. Powertrain Options: Smooth, powerful inline-six engines known for their refinement and responsiveness. Build Quality: Typical BMW high-quality interior materials and assembly. 📋 Manual Details Coverage Areas Regions Covered: Global (primarily North American market focus due to SULEV designation on some models) Page Count Estimated Pages: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling, fuel delivery, ignition, exhaust. Engine Management: Engine Control Unit (ECU) diagnostics, sensor data, emissions control (including SULEV specific systems), DFI (Direct Fuel Injection) troubleshooting. Transmission Manual: Clutch, gearbox overhaul, shift mechanisms, internal components. Transmission Automatic: Automatic transmission fluid (ATF) service, torque converter, valve body, electronic controls, overhaul procedures. Drivetrain: Driveshafts, CV joints, differential (rear and xDrive all-wheel-drive system), transfer case (if applicable). Brakes: Brake fluid flush, caliper service, rotor replacement, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), EBD (Electronic Brake-force Distribution) diagnostics. Suspension: Front and rear suspension components (struts, shocks, control arms, bushings), alignment specifications, steering system. Steering: Power steering system (hydraulic or electric), steering rack, tie rods, alignment. Electrical: Battery, charging system, starter, lighting, power windows, locks, mirrors, wipers, horn, fuses, relays. Body And Chassis: Body panels, doors, hinges, latches, interior trim, exterior trim, chassis diagnostics, corrosion protection. HVAC: Air conditioning system, heater core, blower motor, climate control module, refrigerant handling. Diagnostics: OBD-II (On-Board Diagnostics II) procedures, fault code interpretation, diagnostic tool usage, troubleshooting flowcharts. Procedures Included Scheduled Maintenance: Oil changes, filter replacements (oil, air, cabin), spark plug replacement, fluid checks and changes. Troubleshooting: Step-by-step guides for diagnosing common and uncommon issues across all vehicle systems. Repair And Replacement: Detailed instructions for removing, repairing, and reinstalling all major and minor components. Component Testing: Methods for testing the functionality and integrity of sensors, actuators, and electronic modules. Rebuilding: Complete overhaul procedures for engines, transmissions, and differentials. Calibration: Procedures for recalibrating steering angle sensors, yaw rate sensors, and other electronic modules after replacement or repair. Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and electrical schematics. 📊 Manual Specifications File Format Compatibility: Viewable on all devices with PDF reader software. Print Quality Printability: High-resolution, printable pages for workshop use. Binding Type Digital Format Advantage: Instant access, searchable text, bookmarking capability. Paper Type Digital Equivalent: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Name: BMW N52 (3.0L Inline-6) Displacement: 2996 cc (3.0 Liters) Bore X Stroke: 85 mm x 88 mm Compression Ratio: 10.7:1 Performance Horsepower: 230 hp @ 6500 rpm Torque: 200 lb-ft @ 2750 rpm Redline: 7000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Direct Fuel Injection (DFI for some late models or specific variants like N51) Fuel Type: Premium Unleaded Gasoline (91 Octane Recommended) Emission Control: SULEV (Super Ultra Low Emission Vehicle) for N51 variants in specific markets (e.g., California). 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (e.g., GS6-37BZ) Optional Transmission Type: 6-speed Steptronic Automatic Transmission (e.g., GA6HP19Z) Features Drivetrain Options: Rear-Wheel Drive (RWD) standard, xDrive All-Wheel Drive (AWD) optional. 📐 Dimensions Exterior Wheelbase: Approx. 108.7 inches (2760 mm) Overall Length: Approx. 181.7 inches (4615 mm) for Sedan Overall Width: Approx. 70.1 inches (1780 mm) Overall Height: Approx. 56.5 inches (1435 mm) for Sedan Cargo Trunk Volume: Approx. 12.0 cu ft (340 Liters) for Sedan Weights Curb Weight: Approx. 3461 lbs (1570 kg) for 328i Sedan Gross Vehicle Weight Rating: Varies by model and configuration, typically around 4500-4700 lbs 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (for applicable models and testing year) IIHS Top Safety Pick: Often achieved Top Safety Pick ratings during its production years. Active Features Stability Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC). Braking Assistance: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assistant. Passive Features Airbags: Frontal airbags, front side-impact airbags, front and rear head protection airbags (curtain airbags). Seatbelts: 3-point inertia-reel seat belts with pre-tensioners and force limiters. 💡 Technology Features Infotainment Infotainment System: iDrive system (various iterations depending on model year and options, typically with a central display and controller). Navigation: Optional Professional Navigation system with updated map data. Audio Systems: Standard Hi-Fi, optional Logic 7 or Harman Kardon surround sound systems. Driver Assistance Parking Assistance: Optional Park Distance Control (PDC) front and rear, optional rearview camera. Cruise Control: Standard...
Varies by model and configuration, typically around 4500-4700 lbs
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (for applicable models and testing year)
IIHS Top Safety Pick:
Often achieved Top Safety Pick ratings during its production years.
Active Features
Stability Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC).
Braking Assistance:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assistant.
Passive Features
Airbags:
Frontal airbags, front side-impact airbags, front and rear head protection airbags (curtain airbags).
Seatbelts:
3-point inertia-reel seat belts with pre-tensioners and force limiters.
💡 Technology Features
Infotainment
Infotainment System:
iDrive system (various iterations depending on model year and options, typically with a central display and controller).
Navigation:
Optional Professional Navigation system with updated map data.
Audio Systems:
Standard Hi-Fi, optional Logic 7 or Harman Kardon surround sound systems.
Driver Assistance
Parking Assistance:
Optional Park Distance Control (PDC) front and rear, optional rearview camera.
Cruise Control:
Standard cruise control, optional Adaptive Cruise Control (ACC).
Connectivity
Bluetooth:
Standard or optional Bluetooth connectivity for hands-free calling and audio streaming.
Usb Aux:
Optional USB/Auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 12-24 months, depending on driving conditions and oil quality (as indicated by the vehicle's Condition Based Service - CBS system).
Brake Fluid Interval:
Every 2 years, regardless of mileage.
Spark Plug Interval:
Typically around 60,000 miles for iridium spark plugs.
Coolant Interval:
BMW Long-life coolant, typically requires a change around 100,000-150,000 miles, or as per CBS.
Fluid Specifications
Engine Oil Type:
BMW LL-01 or LL-04 approved synthetic engine oil (e.g., Castrol Edge Professional OE 5W-30, Mobil 1 0W-40).
Engine Oil Capacity:
Approx. 6.5 US quarts (6.2 Liters) with filter change.
Automatic Transmission Fluid Type:
BMW ATF 6 (Esso LT 71141 or equivalent approved fluid).
Manual Transmission Fluid Type:
BMW MTF LT-2 or MTF LT-3 (various viscosity grades depending on specific transmission model).
Differential Fluid Type:
BMW Hypoid Gear Oil G2 (e.g., SAF-XJ 75W-140 for M-differential or specific rear differential fluid).
Coolant Type:
BMW Blue (Ethylene Glycol based, silicate-free) Antifreeze/Coolant.
Known Issues
Common Problems Engine:
Oil pan gasket leaks, valve cover gasket leaks, VANOS solenoid failure, eccentric shaft sensor issues, water pump failure (electric on later N55, but similar design on N52 can be prone to failure), ignition coil failures, fuel injector issues.
Common Problems Cooling:
Plastic coolant expansion tank can become brittle and crack, thermostat failure.
Worn control arm bushings, strut mount failures, tie rod end wear.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
The 'Ultimate Driving Machine' – emphasis on performance, handling, and driver engagement.
Model Evolution
E90 Generation:
The E90 generation (introduced 2006) marked a significant redesign with more advanced technology and refined styling compared to the E46.
Production
Production Years Covered:
2006, 2007, 2008, 2009, 2010
🏆 Awards & Recognition
Recognitions
Ward 10 Best Engines:
The N52 engine was a multiple recipient of Ward's 10 Best Engines award during its tenure.
Car And Driver 10Best:
The 3 Series, including the 328i, frequently appeared on Car and Driver's 10Best lists.
Ratings
Consumer Reports Reliability:
Reliability ratings vary by model year and specific components; some years received average to above-average ratings, while others experienced some known issues as outlined.
Certifications
Emisiones Certification:
SULEV certification for specific N51 engine variants in relevant markets.
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