🏷️ Basic Information Identification Make: BMW Model: 5 Series Sedan Generation Chassis Code: E60 (Sedan), E61 (Wagon) Model Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Specific Models Covered: 525xi, 528xi, 530xi, 535xi 👋 Introduction Market Position Vehicle Segment: Luxury Mid-Size Sedan Target Audience: Owners seeking to perform their own maintenance and repairs, independent repair shops Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type Key Features Vehicle Emphasis: Performance, luxury, advanced technology, xDrive all-wheel drive capability Manual Value Proposition: Authoritative and detailed information for DIY and professional repair of specific BMW models. 📋 Manual Details Coverage Areas Primary Focus: Workshop Service and Repair Geographical Coverage: North America (implied by model designations) Page Count Estimated Pages: Over 2000 (typical for comprehensive manuals of this era) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, transmission (automatic and manual), driveline (xDrive all-wheel drive) Chassis: Suspension (front and rear), steering, brakes (hydraulic, ABS, DSC), wheels and tires Electrical: Batery, charging system, starting system, lighting, instruments, warnings, body electronics, infotainment, climate control, comfort systems, wiring diagrams Body: Body construction, exterior panels, doors, windows, seats, interior trim, body hardware Procedures Included Maintenance: Routine inspections, fluid changes, filter replacements, spark plugs, brake pad replacement Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures for all major systems Technical Depth Depth: Comprehensive, from basic maintenance to complete component overhauls and advanced diagnostics Detail Level: Step-by-step instructions, torque specifications, special tool requirements, diagrams and illustrations 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on source quality) Print Quality Quality: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 525Xi (2006-2007): 3.0L Inline-6 (N52B30) 528Xi (2008-2010): 3.0L Inline-6 (N52B30) 530Xi (2006-2007): 3.0L Inline-6 (N52B30) 530Xi (2008-2010): 3.0L Inline-6 (N52B30) 535Xi (2008-2010): 3.0L Twin-Turbocharged Inline-6 (N54B30) Performance 525Xi/528Xi Horsepower: Approx. 215-230 hp (depending on year/tune) 530Xi Horsepower: Approx. 255 hp 535Xi Horsepower: Approx. 300 hp 535Xi Torque: Approx. 300 lb-ft Fuel System Injection Type: Electronic Multi-Point Fuel Injection (MPI) or Direct Injection (DI for N54), Valvetronic Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher recommended) 🔧 Transmission Standard Transmission Type: 6-speed Manual (limited availability on xi models) or 6-speed Automatic (Steptronic) Optional Transmission Type: 6-speed Automatic Steptronic Features Drivetrain: xDrive All-Wheel Drive System (standard on all xi models) Automatic Features: Adaptive transmission control, manual shifting mode (Steptronic) 📐 Dimensions Exterior Wheelbase: Approx. 116.4 inches (2957 mm) Length: Approx. 193.1 inches (4904 mm) Width: Approx. 72.7 inches (1847 mm) Height: Approx. 58.0 inches (1473 mm) Weights Curb Weight: Approx. 3800-4100 lbs (1724-1860 kg) depending on model and options 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-star (for 2008 model year) IIHS Top Safety Pick: Yes (for various years) Active Features Stability Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC) Braking System: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Frontal airbags, side airbags, head protection system (curtain airbags) Seatbelts: Pretensioning front seat belts, 3-point rear seat belts 💡 Technology Features Infotainment System Name: iDrive (various iterations) Features: Navigation, radio, CD/DVD player, Bluetooth connectivity, climate control integration. Driver Assistance Available Features: Adaptive Cruise Control (ACC), Lane Departure Warning, Head-Up Display (HUD), Parking Assistant. Connectivity Bluetooth: Standard or optional depending on trim/options for phone calls and audio streaming. Usb Aux: Optional, depending on model year and package. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or as indicated by the Condition Based Service (CBS) system. Brake Fluid Flush: Every 2 years Spark Plug Replacement: Approx. 60,000-100,000 miles for naturally aspirated, potentially sooner for turbo models, refer to manual. Fluid Specifications Engine Oil Type: BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) for diesel, but for gasoline models, LL-01 or LL-01 FE is common. Specific viscosity like 0W-30 or 5W-30. Coolant Type: BMW Blue Antifreeze/Coolant Brake Fluid Type: DOT 4 LV (Low Viscosity) Transmission Fluid Type Auto: LF-3 or LF-4 (or equivalent) - Specific to ZF transmission used Known Issues Common Problems N52: Valve cover gasket leaks, CCV system issues, coolant leaks (water pump, thermostat), oil pan gasket leaks, VANOS solenoid issues. Common Problems N54: High-pressure fuel pump (HPFP) failures, injector issues, turbocharger wastegate rattle, coil pack failures, oil cooler leaks. Common Problems E60: Idrive system glitches, electronic control unit (ECU) failures, rear main seal leaks, suspension component wear (bushings, control arms). 📚 Vehicle History Brand Heritage Bmw Philosophy: 'The Ultimate Driving Machine', focus on performance, engineering, and driver engagement Model Evolution E60 Generation: Introduced in 2003, this generation marked a significant design and technological shift for the 5...