Basic Information Identification Make: Mercury Model: Milan Year: 2006, 2007, 2008 Codes Platform: Ford CD3 Platform Introduction Market Position Segment: Mid-size sedan Competitive Analysis Competitors: Ford Fusion, Toyota Camry, Honda Accord, Chevrolet Impala, Nissan Altima Key Features Design Philosophy: American styling with European handling influences, shared platform with Ford Fusion Manual Purpose Objective: To enable technicians and knowledgeable owners to perform quality service and maintenance, maximize vehicle value, and understand component functions. Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Mercury Milan 2006-2008 vehicles Page Count Total Pages: 5453 Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, lubrication system, cooling system, exhaust system, engine performance diagnostics Transmission Systems: Automatic transmission repair, removal/installation, torque converter, transmission control module (TCM) diagnostics Electrical Systems: Wiring diagrams, power distribution, lighting, instrumentation, comfort controls, anti-theft systems, diagnostic trouble codes (DTCs) Body Systems: Body repair, interior trim, exterior panels, doors, windows, glass, bumpers, structural components Chassis Systems: Suspension systems (front and rear), steering systems, brake systems (ABS, hydraulic components), wheel bearings, driveline components Climate Control: HVAC system diagnosis, repair, and refrigerant handling Safety Systems: Airbag system diagnostics and replacement procedures, SRS module information Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, air filter replacement, battery maintenance Repair Procedures: Engine tune-ups, component removal and installation, system diagnostics, troubleshooting guides, major component overhauls Assembly Disassembly: Detailed step-by-step instructions for disassembling and reassembling vehicle components and sub-assemblies Wheel Alignment: Specifications and procedures for wheel alignment adjustments Brake Service: Procedures for brake pad replacement, rotor service, caliper repair, and ABS system bleeding Technical Depth Depth: Comprehensive, suitable for professional technicians; covers detailed diagnostics, component-level repair, and system overhauls Special Tools: References specific Mercury Milan special tool numbers and illustrations for specialized repairs and adjustments Diagnostic Codes: Detailed explanations and troubleshooting procedures for diagnostic trouble codes (DTCs) Proprietary Components Handling: Includes instructions for proprietary components and references manufacturer instructions for optimal understanding and performance assessment Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Delivery Delivery Method: Fast and Free Electronic Delivery via Email Engine Specifications Primary Engine Engine 1: 2.3L Duratec I4 Engine 2: 3.0L Duratec V6 Performance 2.3L Duratec I4 Horsepower: Approx. 160 HP 2.3L Duratec I4 Torque: Approx. 170 lb-ft 3.0L Duratec V6 Horsepower: Approx. 205 HP 3.0L Duratec V6 Torque: Approx. 203 lb-ft Fuel System Injection: Electronic Fuel Injection (EFI) Engine Management ECU: Powertrain Control Module (PCM) Transmission Standard Transmission 1: 5-speed manual transmission (available on some 2.3L models) Optional Transmission 2: 6-speed automatic transmission (standard on V6, optional on 2.3L) Features Automatic Transmission Control: Electronic control with driver-selectable modes (e.g., 'Sport') Dimensions Exterior Length: Approx. 191.8 inches Width: Approx. 72.9 inches Height: Approx. 57.2 inches Weights Curb Weight Min: Approx. 3300 lbs (2.3L I4) Curb Weight Max: Approx. 3500 lbs (3.0L V6) Interior Passenger Volume: Approx. 98.1 cu ft Cargo Trunk Volume: Approx. 15.0 cu ft Safety Features Ratings NHTSA Front Driver Impact: Good NHTSA Front Passenger Impact: Good NHTSA Side Driver Impact: Good NHTSA Side Passenger Impact: Good IIHS Front Offset Crash Rating: Good IIHS Side Impact Rating: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Front airbags, front side-impact airbags, available side curtain airbags Technology Features Infotainment Audio System: Available AM/FM stereo with CD player, MP3 capability, and premium audio system options (e.g., Audiophile) Navigation: Optional factory-installed navigation system Driver Assistance Cruise Control: Standard cruise control Tire Pressure Monitoring: Available Tire Pressure Monitoring System (TPMS) Connectivity Auxiliary Input: Available auxiliary audio input jack Maintenance Service Intervals Oil Change Interval Severe: Every 5,000 miles or 6 months Oil Change Interval Normal: Every 7,500 miles or 12 months (synthetic oil recommended) Transmission Fluid Change: Refer to manual for specific intervals, typically around 60,000-100,000 miles depending on usage. Coolant Change: Initial change at 100,000 miles, then every 50,000 miles thereafter (using Ford Super Coolant) Fluid Specifications Engine Oil Spec 2 3L: SAE 5W-20, API SN or newer (Ford WSS-M2C945-A/B or equivalent) Engine Oil Spec 3 0L: SAE 5W-20, API SN or newer (Ford WSS-M2C945-A/B or equivalent) Transmission Fluid Type: MERCON V (for 6-speed automatic) Coolant Type: Ford Super Coolant (Orange, long-life) Known Issues Ignition Coils: Premature failure of ignition coils on some Duratec engines Transmission Shifting: Occasional rough shifting or delayed engagement in the automatic transmission HVAC Blend Door Actuator: Failure of HVAC blend door actuators leading to incorrect temperature control Power Steering Pump: Potential leaks or noise from the power steering pump Vehicle History Brand Heritage Brand Legacy: Mercury was an automotive brand of Ford Motor Company, known for stylish and upscale vehicles...