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2006-2007 Yamaha Raptor 700 YFM700RV Service Manual

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The Yamaha Raptor 700, model code YFM700RV, represents a significant evolution in high-performance sport ATVs, building on the esteemed Raptor lineage. Introduced for the 2006 and 2007 model years, this powerful machine is engineered with a 686cc liquid-cooled, single-cylinder engine featuring Electronic Fuel Injection (EFI) for enhanced throttle response and consistent power delivery. Its design incorporates an aluminum hybrid double-cradle frame, offering a robust yet lightweight chassis optimized for agility and control. The Raptor 700 is renowned for its exceptional handling, potent engine performance, and durable construction, making it a top choice for enthusiasts and competitive riders seeking a superior off-road experience. This comprehensive Factory Service Manual (FSM) provides in-depth documentation for the complete service and repair of the 2006-2007 Yamaha Raptor 700 YFM700RV. It covers all essential systems, including detailed procedures for engine disassembly and assembly, transmission maintenance, drivetrain servicing, suspension overhaul, and brake system repairs. Furthermore, the manual offers extensive guidance on electrical system diagnostics, chassis and frame maintenance, and bodywork adjustments. With detailed troubleshooting charts, diagnostic procedures, and precise technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain, repair, and optimize the performance and longevity of their Raptor 700. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700RV Model Years Covered: 2006, 2007 Codes Vin Code Years: 6, 7 👋 Introduction Market Position Atv Category: High-performance sport ATV Target Audience: Enthusiasts, competitive riders, recreational users, technicians. Competitive Analysis Key Competitors: Honda TRX series, Suzuki LT-R series, Kawasaki KFX series. Key Features Model Highlight: Introduced as a significant evolution of the Raptor lineage, featuring a fuel-injected engine and an aluminum hybrid double-cradle frame. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Documentation for 2006-2007 Yamaha Raptor 700 YFM700RV Page Count Estimated Pages: Approximately 600+ Manual Type Manual Type: Factory Service Manual (FSM) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, lubrication, cooling, fuel system, ignition system, starting system, exhaust system, emissions control. Transmission: Clutch operation, gear shifting mechanism, transmission disassembly and assembly, oil specifications. Drivetrain: Shaft drive system, differential, wheel hub assembly, bearing specifications. Suspension: Front and rear suspension systems, shock absorbers, linkages, adjustments, overhaul procedures. Brakes: Hydraulic brake system, caliper overhaul, brake pad replacement, bleeding procedures, disc specifications. Electrical: Wiring diagrams, charging system, lighting system, ignition system components, electrical troubleshooting, diagnostic codes. Chassis Frame: Frame inspection, steering system, handle bar assembly, foot peg mounting. Bodywork Trim: Body panel removal and installation, seat assembly, fender mounting, decal application. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, lubrication points, valve clearance adjustments. Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problem resolution. Repair: Component overhaul, part replacement, assembly and disassembly procedures for all major systems. Diagnostics: Fault code interpretation, electrical system testing, mechanical component testing. Specifications: Torque specifications, tolerances, clearances, fluid capacities, electrical resistance values. Technical Depth Depth Level: Comprehensive; covers from basic maintenance to full engine and transmission rebuilds. Diagnostic Capability: Advanced diagnostic procedures and troubleshooting for all electronic and mechanical systems. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Image Resolution: High-resolution for clear diagrams, schematics, and illustrations. Printable: Yes, suitable for printing specific sections or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, liquid-cooled, single-cylinder Engine Displacement: 686cc Bore X Stroke: 100.0 mm x 85.5 mm Compression Ratio: 9.2:1 Fuel Delivery: Mikuni 44mm throttle body, EFI (Electronic Fuel Injection) Ignition: TCI (Transistor Controlled Ignition) Performance Horsepower Estimated: Approx. 45-50 HP (at crankshaft, varies by region/tuning) Torque Estimated: Approx. 45-50 lb-ft (at crankshaft, varies by region/tuning) Fuel System Fuel Type: Unleaded gasoline (91 octane or higher recommended) Fuel Tank Capacity: 3.7 US gal (14 L) Cooling System Cooling Method: Liquid-cooled Coolant Type: Yamaha All-Weather Water-Cooled Engine Antifreeze (or equivalent ethylene glycol-based) 🔧 Transmission Standard Transmission Type: 5-speed manual transmission with reverse Clutch Type: Wet, multi-disc, manual clutch Features Gear Ratios: Specific gear ratios detailed within the manual. Transmission Oil Type: Yamalube 4 (API SG, SAE 20W-40) or equivalent motorcycle transmission oil Transmission Oil Capacity: 1.0 US qt (0.95 L) 📐 Dimensions Exterior Length: 70.7 in (1795 mm) Width: 45.3 in (1150 mm) Height: 43.7 in (1110 mm) Wheelbase: 50.4 in (1280 mm) Ground Clearance: 10.1 in (257 mm) Weights Dry Weight: 423 lbs (192 kg) Curb Weight: 447 lbs (203 kg) (approx. with all fluids) Tires Front Tire Size: AT21x7-10 Rear Tire Size: AT20x10-9 Front Tire Pressure: 3.6 psi (25 kPa) Rear Tire Pressure: 2.6 psi (18 kPa) 🛡️ Safety Features Ratings Atv Safety Standards: Designed and manufactured to meet applicable industry safety standards. Active Features Braking System: Hydraulic disc brakes front and rear; triple disc brake setup. Parking...
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2006-2007 Yamaha Raptor 700 YFM700RV Service Manual2006-2007 Yamaha Raptor 700 YFM700RV Service Manual2006-2007 Yamaha Raptor 700 YFM700RV Service Manual
The Yamaha Raptor 700, model code YFM700RV, represents a significant evolution in high-performance sport ATVs, building on the esteemed Raptor lineage. Introduced for the 2006 and 2007 model years, this powerful machine is engineered with a 686cc liquid-cooled, single-cylinder engine featuring Electronic Fuel Injection (EFI) for enhanced throttle response and consistent power delivery. Its design incorporates an aluminum hybrid double-cradle frame, offering a robust yet lightweight chassis optimized for agility and control. The Raptor 700 is renowned for its exceptional handling, potent engine performance, and durable construction, making it a top choice for enthusiasts and competitive riders seeking a superior off-road experience. This comprehensive Factory Service Manual (FSM) provides in-depth documentation for the complete service and repair of the 2006-2007 Yamaha Raptor 700 YFM700RV. It covers all essential systems, including detailed procedures for engine disassembly and assembly, transmission maintenance, drivetrain servicing, suspension overhaul, and brake system repairs. Furthermore, the manual offers extensive guidance on electrical system diagnostics, chassis and frame maintenance, and bodywork adjustments. With detailed troubleshooting charts, diagnostic procedures, and precise technical specifications, this manual is an indispensable resource for owners, mechanics, and technicians aiming to maintain, repair, and optimize the performance and longevity of their Raptor 700.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Code:
YFM700RV
Model Years Covered:
2006, 2007
Codes
Vin Code Years:
6, 7
👋 Introduction
Market Position
Atv Category:
High-performance sport ATV
Target Audience:
Enthusiasts, competitive riders, recreational users, technicians.
Competitive Analysis
Key Competitors:
Honda TRX series, Suzuki LT-R series, Kawasaki KFX series.
Key Features
Model Highlight:
Introduced as a significant evolution of the Raptor lineage, featuring a fuel-injected engine and an aluminum hybrid double-cradle frame.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair Documentation for 2006-2007 Yamaha Raptor 700 YFM700RV
Page Count
Estimated Pages:
Approximately 600+
Manual Type
Manual Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, lubrication, cooling, fuel system, ignition system, starting system, exhaust system, emissions control.
Transmission:
Clutch operation, gear shifting mechanism, transmission disassembly and assembly, oil specifications.
Drivetrain:
Shaft drive system, differential, wheel hub assembly, bearing specifications.
Suspension:
Front and rear suspension systems, shock absorbers, linkages, adjustments, overhaul procedures.
Brakes:
Hydraulic brake system, caliper overhaul, brake pad replacement, bleeding procedures, disc specifications.
Electrical:
Wiring diagrams, charging system, lighting system, ignition system components, electrical troubleshooting, diagnostic codes.
Chassis Frame:
Frame inspection, steering system, handle bar assembly, foot peg mounting.
Bodywork Trim:
Body panel removal and installation, seat assembly, fender mounting, decal application.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, lubrication points, valve clearance adjustments.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problem resolution.
Repair:
Component overhaul, part replacement, assembly and disassembly procedures for all major systems.
Diagnostics:
Fault code interpretation, electrical system testing, mechanical component testing.
Specifications:
Torque specifications, tolerances, clearances, fluid capacities, electrical resistance values.
Technical Depth
Depth Level:
Comprehensive; covers from basic maintenance to full engine and transmission rebuilds.
Diagnostic Capability:
Advanced diagnostic procedures and troubleshooting for all electronic and mechanical systems.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Image Resolution:
High-resolution for clear diagrams, schematics, and illustrations.
Printable:
Yes, suitable for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, liquid-cooled, single-cylinder
Engine Displacement:
686cc
Bore X Stroke:
100.0 mm x 85.5 mm
Compression Ratio:
9.2:1
Fuel Delivery:
Mikuni 44mm throttle body, EFI (Electronic Fuel Injection)
Ignition:
TCI (Transistor Controlled Ignition)
Performance
Horsepower Estimated:
Approx. 45-50 HP (at crankshaft, varies by region/tuning)
Torque Estimated:
Approx. 45-50 lb-ft (at crankshaft, varies by region/tuning)
Fuel System
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
Fuel Tank Capacity:
3.7 US gal (14 L)
Cooling System
Cooling Method:
Liquid-cooled
Coolant Type:
Yamaha All-Weather Water-Cooled Engine Antifreeze (or equivalent ethylene glycol-based)
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission with reverse
Clutch Type:
Wet, multi-disc, manual clutch
Features
Gear Ratios:
Specific gear ratios detailed within the manual.
Transmission Oil Type:
Yamalube 4 (API SG, SAE 20W-40) or equivalent motorcycle transmission oil
Transmission Oil Capacity:
1.0 US qt (0.95 L)
📐 Dimensions
Exterior
Length:
70.7 in (1795 mm)
Width:
45.3 in (1150 mm)
Height:
43.7 in (1110 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
10.1 in (257 mm)
Weights
Dry Weight:
423 lbs (192 kg)
Curb Weight:
447 lbs (203 kg) (approx. with all fluids)
Tires
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Front Tire Pressure:
3.6 psi (25 kPa)
Rear Tire Pressure:
2.6 psi (18 kPa)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed and manufactured to meet applicable industry safety standards.
Active Features
Braking System:
Hydraulic disc brakes front and rear; triple disc brake setup.
Parking Brake:
Mechanical parking brake lever.
Passive Features
Throttle Limiter:
Adjustable throttle stop screw for beginner control (covered in manual).
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function digital LCD meter displaying speedometer, odometer, trip meter, clock, engine hour meter, etc.
Driver Assistance
Efi System:
Electronic Fuel Injection for improved throttle response, power delivery, and cold-weather starting.
Connectivity
Diagnostic Port:
Diagnostic data access via a dedicated port for service.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 km or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km or 3 months, or more frequently in dusty conditions.
Spark Plug Inspection:
Every 2000 km or 12 months.
Valve Clearance Adjustment:
Every 4000 km or 24 months.
Fluid Specifications
Engine Oil Specification:
Yamalube 4 (API SG, SAE 20W-40) or equivalent JASO MA certified 4-stroke motorcycle oil.
Engine Oil Capacity:
2.00 US qt (1.90 L) without filter change, 2.10 US qt (2.00 L) with filter change.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Clutch plates, brake pads, wheel bearings, tie rod ends, suspension bushings due to high-performance use.
Efi System Notes:
The EFI system generally provides reliable operation but requires proper maintenance; manual details troubleshooting specific to EFI.
Engine Performance Notes:
Regular cleaning of the throttle body and proper spark plug maintenance are crucial for optimal EFI performance.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and successful history in ATV manufacturing, with the Raptor line being a flagship performance model.
Model Evolution
Raptor Lineage:
The 700R (YFM700R) replaced the popular 660R, bringing significant advancements in engine technology, chassis design, and rider ergonomics.
Production
Manufacturing Location:
Likely manufactured in Japan or USA, consistent with Yamaha's global operations.
Model Release Year:
Introduced for the 2006 model year.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
The Yamaha Raptor 700 is widely recognized as one of the most potent and capable sport ATVs in its class, often lauded for its blend of power and handling.
Ratings
Performance Reviews:
Consistently received high marks from automotive and powersports media for its performance, suspension, and braking capabilities.
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