CHRYSLER 300C 3.0TD 3.0CRD Diesel Service Repair Manual 2006-2009
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🏷️ Basic Information Identification Make: Chrysler Model: 300C Year: 2006-2009 Engine Type: Diesel Engine Displacement: 3.0L Engine Code Suffix: CRD / TD Market Focus: Global (specifically European for CRD variants) 👋 Introduction Market Position Positioning: Premium American sedan with a focus on comfort, luxury, and powerful diesel performance in European markets. Competitive Analysis Key Competitors: BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Jaguar S-Type (all with comparable diesel engines). Key Features Distinctive Features: Distinctive American styling, powerful and torquey VM Motori 3.0L CRD diesel engine, available all-wheel drive (AWD), luxurious interior appointments. Manual Value Proposition Value: Provides comprehensive, factory-level technical information essential for maintaining and repairing the Chrysler 300C 3.0 CRD, saving on dealership service costs and enabling DIY enthusiasts. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Secondary Coverage: Diagnostics, Troubleshooting, Maintenance, Overhaul Page Count Estimated Pages: Over 1500 (typical for comprehensive manuals of this era) Manual Type Type: Service and Repair Manual (Factory-Equivalent) Language Primary Language: English Format Digital Format: PDF (Printable, Searchable) 📖 Manual Coverage Systems Covered Powertrain: Engine (VM Motori 3.0L CRD), Transmission (5-speed Automatic - NAG1/W5A580), Drivetrain (RWD/AWD) Chassis: Suspension (Front/Rear), Steering, Brakes (Front/Rear Disc, ABS, ESP) Electrical: Wiring Diagrams, Lighting, Instruments, HVAC, Powertrain Control Module (PCM), Body Control Module (BCM), Infotainment Body: Exterior Body Panels, Interior Trim, Doors, Seats, Glass Diagnostic: OBD-II Diagnostics, DTC Codes, Trouble Shooting Procedures Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements Repair: Engine Rebuilds, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement Troubleshooting: Systematic Diagnostic Flowcharts for Common Issues Special Tools: Identification and usage of specialized tools for specific procedures Technical Depth Depth: Comprehensive: From basic fluid changes to complete engine and transmission overhauls, including electrical system diagnostics and wiring schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Yes (Text-based PDF) Print Quality: High (suitable for professional printing) Binding Type Recommended Binding: Spiral Bound (for lay-flat usability in a workshop) Paper Type Recommended Paper: Heavyweight, coated paper (for durability in a workshop environment) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: VM Motori Engine Model: A 630 (common designation for this engine) Configuration: 3.0L V6 Turbocharged Diesel Common Rail Bore X Stroke: 83.0 mm x 92.0 mm (approximate) Compression Ratio: 17.5:1 (typical) Valvetrain: DOHC, 4 valves per cylinder (24 valves total) Fuel System: Common Rail Direct Injection (Bosch or similar high-pressure system) Turbocharger: Variable Geometry Turbocharger (VGT) Emission Control: Diesel Particulate Filter (DPF), Exhaust Gas Recirculation (EGR) Performance Horsepower Hp: 215-218 hp @ 4000 rpm (approximate, varies slightly by market and specific tuning) Torque Lb-Ft: 376-395 lb-ft @ 1600-1800 rpm (approximate) 0-60 Mph: Approx. 7.5-8.0 seconds (RWD) Fuel System Fuel Type: Diesel Fluid Capacities Engine Oil Capacity Qts: 7.7 quarts (7.3 liters) with filter (check manual for exact specification and oil type) Fluid Specifications Engine Oil Specification: API CJ-4 or ACEA C3 (for DPF equipped vehicles). Viscosity typically 5W-30 or 0W-30 Low SAPS oil. Consult manual for precise OE spec. Coolant Specifications Coolant Type: OAT (Organic Additive Technology) based, Mopar Antifreeze/Coolant (HOAT or OAT compatible, typically pink or orange). Capacity ~10.5 quarts. 🔧 Transmission Standard Transmission Type: 5-Speed Automatic Transmission Model Chrysler Code: NAG1 (Mercedes-Benz 5G-Tronic derivative, also designated W5A580) Optional Optional Transmission: All-Wheel Drive (AWD) system integrated with the automatic transmission Features Transmission Features: Electronically controlled shifting, torque converter lock-up, manual shifting mode (AutoStick). Fluid Capacity Qts Transmission Fluid Capacity: Approximately 8.5 quarts (8.0 liters) for fluid change, higher for complete overhaul. Use only specified fluid. Fluid Specification Transmission Fluid Type: MB Approved ATF Specification 236.10 or 236.12 (e.g., Pentosin ATF1, Mopar ATF+4 is NOT compatible). Consult manual for exact OE spec. 📐 Dimensions Exterior Length In: 196.1 - 199.1 inches (4981 - 5057 mm) Width In: 74.1 inches (1882 mm) Height In: 58.4 inches (1483 mm) Wheelbase In: 116.0 inches (2946 mm) Weights Curb Weight Lbs: Approx. 3900 - 4100 lbs (1770 - 1860 kg) depending on RWD/AWD and options. Gross Vehicle Weight Rating Gvwr Lbs: Approx. 5150 lbs (2336 kg) Cargo Trunk Volume Cu Ft: 16.0 cu ft (0.45 m³) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (2006 model year) NHTSA Front Impact Passenger: 5-Star (2006 model year) NHTSA Side Impact Front Seat: 5-Star (2006 model year) NHTSA Side Impact Rear Seat: 5-Star (2006 model year) IIHS Top Safety Pick: Yes (for relevant years/configurations, check specific year ratings) Active Features ABS: Standard Anti-lock Braking System Esp: Standard Electronic Stability Program (ESP) / Electronic Stability Control (ESC) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Front driver and passenger airbags, front side-impact airbags, available full-length side curtain airbags. Seatbelts: Pretensioning seatbelts with load limiters. 💡 Technology Features Infotainment Infotainment System: Chrysler's MyGIG infotainment system (optional on some models), featuring touch screen, navigation, hard drive for music, and Uconnect hands-free...
Premium American sedan with a focus on comfort, luxury, and powerful diesel performance in European markets.
Competitive Analysis
Key Competitors:
BMW 5 Series, Mercedes-Benz E-Class, Audi A6, Jaguar S-Type (all with comparable diesel engines).
Key Features
Distinctive Features:
Distinctive American styling, powerful and torquey VM Motori 3.0L CRD diesel engine, available all-wheel drive (AWD), luxurious interior appointments.
Manual Value Proposition
Value:
Provides comprehensive, factory-level technical information essential for maintaining and repairing the Chrysler 300C 3.0 CRD, saving on dealership service costs and enabling DIY enthusiasts.
Approximately 8.5 quarts (8.0 liters) for fluid change, higher for complete overhaul. Use only specified fluid.
Fluid Specification
Transmission Fluid Type:
MB Approved ATF Specification 236.10 or 236.12 (e.g., Pentosin ATF1, Mopar ATF+4 is NOT compatible). Consult manual for exact OE spec.
📐 Dimensions
Exterior
Length In:
196.1 - 199.1 inches (4981 - 5057 mm)
Width In:
74.1 inches (1882 mm)
Height In:
58.4 inches (1483 mm)
Wheelbase In:
116.0 inches (2946 mm)
Weights
Curb Weight Lbs:
Approx. 3900 - 4100 lbs (1770 - 1860 kg) depending on RWD/AWD and options.
Gross Vehicle Weight Rating Gvwr Lbs:
Approx. 5150 lbs (2336 kg)
Cargo
Trunk Volume Cu Ft:
16.0 cu ft (0.45 m³)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2006 model year)
NHTSA Front Impact Passenger:
5-Star (2006 model year)
NHTSA Side Impact Front Seat:
5-Star (2006 model year)
NHTSA Side Impact Rear Seat:
5-Star (2006 model year)
IIHS Top Safety Pick:
Yes (for relevant years/configurations, check specific year ratings)
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program (ESP) / Electronic Stability Control (ESC)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front driver and passenger airbags, front side-impact airbags, available full-length side curtain airbags.
Seatbelts:
Pretensioning seatbelts with load limiters.
💡 Technology Features
Infotainment
Infotainment System:
Chrysler's MyGIG infotainment system (optional on some models), featuring touch screen, navigation, hard drive for music, and Uconnect hands-free communication.
Driver Assistance
Optional Features:
Adaptive Cruise Control (ACC), Parking Assist (Rearview Camera/Sensors).
Connectivity
Connectivity Features:
Uconnect hands-free communication (Bluetooth), satellite radio. Manual covers system operation and troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles (12,000 - 16,000 km) or 12 months, whichever comes first, using the specified low-SAPS oil. Consult manual for exact interval based on driving conditions.
Fuel Filter Replacement:
Typically every 30,000 miles (48,000 km) or as indicated by the service schedule. Crucial for diesel engines.
Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 - 48,000 km) or as needed based on inspection.
Transmission Fluid Change Interval:
Typically every 60,000 miles (96,000 km) or as per severe duty schedule. Use of correct MB-spec fluid is critical.
Coolant Flush:
Every 5 years or 100,000 miles (160,000 km).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual). Low-moisture content is essential.
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent (often ATF-compatible for this era).
Known Issues
Diesel Particulate Filter Dpf:
DPF regeneration issues, clogging due to short trips or incorrect oil. Manual covers DPF service and regeneration procedures.
Egr Valve:
EGR valve clogging leading to performance issues and fault codes. Manual details cleaning and replacement.
Injectors:
Potential issues with common rail injectors requiring specialized diagnostic tools. Manual provides diagnostic steps.
Transmission Conquest:
The NAG1 transmission, while robust, can have issues with solenoid blocks or fluid degradation if not maintained. Manual covers troubleshooting and repair.
Suspension:
Front suspension components (ball joints, control arm bushings) can show wear over time. Manual details inspection and replacement.
📚 Vehicle History
Brand Heritage
Brand Focus:
Chrysler has a long history of producing large, comfortable American sedans, often with a focus on distinctive styling and luxury features.
Model Evolution
Platform:
LX platform, shared with Dodge Charger, Dodge Magnum, and Chrysler 300 (non-300C models).
Generation Details:
This is the first generation of the Chrysler 300 (introduced for the 2005 model year). The 3.0 CRD diesel engine was primarily introduced for European markets starting around 2006/2007 to meet diesel demand and emissions standards.
Production
Production Location:
Brampton Assembly Plant, Ontario, Canada.
Production Years Covered By Manual
Relevant Years:
2006, 2007, 2008, 2009
🏆 Awards & Recognition
Recognitions
Segment Awards:
The Chrysler 300 lineup often received praise for its bold styling and luxury amenities, competing well in the large sedan segment. Specific awards for the diesel variant are more market-specific (European).
Ratings
Consumer Reports Rating:
Ratings varied by year and powertrain. The diesel variant's reliability data is often market-specific. Manual provides technical data to help diagnose issues.
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