BMW 328xi 2006-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 328xi Generation: E90/E91/E92/E93 Codes Chassis Codes: E90 (Sedan), E91 (Touring/Wagon), E92 (Coupe), E93 (Convertible) Engine Codes: N51 (SULEV), N52 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan/Wagon/Coupe/Convertible Target Audience: Discerning drivers seeking performance, luxury, and advanced engineering Competitive Analysis Key Competitors: Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD, Acura TL SH-AWD Key Features All Wheel Drive: Standard xDrive system providing enhanced traction and stability Engine Performance: Naturally aspirated inline-six engine known for smooth power delivery and responsiveness Driving Dynamics: Renowned BMW 'Ultimate Driving Machine' feel with balanced chassis and precise steering Interior Quality: Premium materials, ergonomic design, and driver-focused cockpit Technology Integration: Early adoption of iDrive infotainment system and advanced electronic features 📋 Manual Details Coverage Areas Manual Title: BMW 328xi 2006-2010 Service Repair Manual Covered Years: 2006, 2007, 2008, 2009, 2010 Covered Models: 328xi (Sedan, Wagon, Coupe, Convertible) Page Count Estimated Page Count: 2000+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, diagnostics, timing, lubrication, cooling, fuel delivery Engine Electrical: Ignition system, starter, alternator, sensors (MAF, O2, Crankshaft, Camshaft), ECU troubleshooting Transmission: Automatic (GA6HP19Z) and Manual (Getrag GS6-37BZ) overhaul, diagnostics, fluid service, electronic control Drivetrain: xDrive all-wheel drive system, transfer case, front and rear differentials, driveshafts, CV joints Suspension: Front struts, control arms, ball joints, rear multi-link suspension, shock absorbers, springs, sway bars Steering: Power steering system, steering rack, tie rods, steering column Brakes: ABS, DSC (Dynamic Stability Control), EBD, brake hydraulics, pads, rotors, calipers, parking brake Electrical System: Wiring diagrams, fuses, relays, lighting system, power windows, locks, mirrors, comfort access HVAC: Air conditioning system, heating, ventilation, climate control module, blower motor, refrigerant service Body And Chassis: Body panels, doors, hood, trunk, glass, interior trim, chassis components Body Electronics: Central body electronics module (ZKE/BDC), keyless entry, alarm system, interior lighting Infotainment And Navigation: iDrive system (CCC/CIC), audio system, navigation unit, display module, telematics Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, cabin air filter replacement Component Replacement: Alternator, starter motor, fuel pump, water pump, thermostat, engine mounts, suspension components Diagnostics Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, fault code interpretation Engine Rebuild: Detailed instructions for engine disassembly, inspection, measurement, and reassembly Transmission Service: Fluid and filter replacement, torque converter service, valve body diagnostics Brake System Repair: Brake pad/rotor replacement, caliper overhaul, bleeding procedures, ABS/DSC component testing Electrical Component Testing: Testing of sensors, actuators, control modules using multimeters and diagnostic tools Body Work And Paint: Panel alignment, rust repair, minor body panel replacement (e.g., fenders, doors) HVAC System Repair: Leak detection, component replacement (compressor, condenser, evaporator), refrigerant recharging Wheel Alignment And Balancing: Alignment specifications, balancing procedures Technical Depth Depth Of Information: Comprehensive, from basic DIY maintenance to advanced engine and transmission rebuilds Diagnostic Capability: Detailed diagnostic trees and procedures, often requiring BMW-specific diagnostic tools (e.g., ISTA/D, INPA) Torque Specifications: All critical fastener torque values provided for engine, chassis, and body components Wiring Diagrams: Detailed electrical schematics for all vehicle systems Special Tools: Identification and usage instructions for specialized BMW tools required for specific repairs 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text for quick information retrieval Print Quality Image Clarity: High-resolution images, diagrams, and schematics Binding Type Digital Format: N/A (Digital Download) Paper Type Digital Format: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline-6 Cylinder Engine Displacement: 3.0 Liters (2996 cc) Engine Codes: N52B30 Performance Horsepower: 230 hp @ 6500 rpm Torque: 200 lb-ft @ 2750 rpm Redline: 7000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Emission Control: SULEV (Super Ultra Low Emission Vehicle) for N51 variant 🔧 Transmission Standard Transmission Type: 6-Speed Manual (GS6-37BZ) Optional Transmission Type: 6-Speed Steptronic Automatic (GA6HP19Z) Features AWD System: BMW xDrive Permanent All-Wheel Drive with Variable Torque Distribution Automatic Features: Steptronic manual shifting mode, Adaptive Transmission Control (ATC) Fluid Specifications Automatic Transmission Fluid: BMW ATF 6 (e.g., Shell M-1375.4, Pentosin ATF1) Manual Transmission Fluid: BMW MTF LT-2 (e.g., Pentosin MTF 2) 📐 Dimensions Exterior Wheelbase: E90 Sedan: 108.7 in (2760 mm); E91 Touring: 108.7 in (2760 mm); E92 Coupe: 108.7 in (2760 mm); E93 Convertible: 108.7 in (2760 mm) Length: E90: 178.2 in (4527 mm); E91: 179.1 in (4550 mm); E92: 181.1 in (4601 mm); E93: 182.0 in (4623 mm) Width: E90/E91: 70.2 in (1782 mm); E92/E93: 70.6 in (1793 mm) Height: E90: 57.1 in (1450 mm); E91: 57.0 in (1448 mm); E92: 55.2 in (1402 mm); E93: 55.6 in (1413 mm) Cargo Trunk Capacity: E90/E92: ~12 cu ft; E91: ~17.7 cu ft (rear seats up) Weights Curb Weight: Approx. 3700-4000 lbs (1680-1815 kg) depending...

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Typ: Car

Anbieter:

Art.-Nr: 533950

Sammlungen: ALL BMW

Verfügbarkeit: Auf Lager

Stichworte: 2006 2007 2008 2009 2010 328xi BMW Car Cars Misc

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Model:

328xi

Generation:

E90/E91/E92/E93

Codes

Chassis Codes:

E90 (Sedan), E91 (Touring/Wagon), E92 (Coupe), E93 (Convertible)

Engine Codes:

N51 (SULEV), N52

👋 Introduction

Market Position

Vehicle Segment:

Compact Executive Sedan/Wagon/Coupe/Convertible

Target Audience:

Discerning drivers seeking performance, luxury, and advanced engineering

Competitive Analysis

Key Competitors:

Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD, Acura TL SH-AWD

Key Features

All Wheel Drive:

Standard xDrive system providing enhanced traction and stability

Engine Performance:

Naturally aspirated inline-six engine known for smooth power delivery and responsiveness

Driving Dynamics:

Renowned BMW 'Ultimate Driving Machine' feel with balanced chassis and precise steering

Interior Quality:

Premium materials, ergonomic design, and driver-focused cockpit

Technology Integration:

Early adoption of iDrive infotainment system and advanced electronic features

📋 Manual Details

Coverage Areas

Manual Title:

BMW 328xi 2006-2010 Service Repair Manual

Covered Years:

2006, 2007, 2008, 2009, 2010

Covered Models:

328xi (Sedan, Wagon, Coupe, Convertible)

Page Count

Estimated Page Count:

2000+

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnostics, timing, lubrication, cooling, fuel delivery

Engine Electrical:

Ignition system, starter, alternator, sensors (MAF, O2, Crankshaft, Camshaft), ECU troubleshooting

Transmission:

Automatic (GA6HP19Z) and Manual (Getrag GS6-37BZ) overhaul, diagnostics, fluid service, electronic control

Drivetrain:

xDrive all-wheel drive system, transfer case, front and rear differentials, driveshafts, CV joints

Suspension:

Front struts, control arms, ball joints, rear multi-link suspension, shock absorbers, springs, sway bars

Steering:

Power steering system, steering rack, tie rods, steering column

Brakes:

ABS, DSC (Dynamic Stability Control), EBD, brake hydraulics, pads, rotors, calipers, parking brake

Electrical System:

Wiring diagrams, fuses, relays, lighting system, power windows, locks, mirrors, comfort access

HVAC:

Air conditioning system, heating, ventilation, climate control module, blower motor, refrigerant service

Body And Chassis:

Body panels, doors, hood, trunk, glass, interior trim, chassis components

Body Electronics:

Central body electronics module (ZKE/BDC), keyless entry, alarm system, interior lighting

Infotainment And Navigation:

iDrive system (CCC/CIC), audio system, navigation unit, display module, telematics

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug service, brake fluid flush, coolant flush, cabin air filter replacement

Component Replacement:

Alternator, starter motor, fuel pump, water pump, thermostat, engine mounts, suspension components

Diagnostics Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues, fault code interpretation

Engine Rebuild:

Detailed instructions for engine disassembly, inspection, measurement, and reassembly

Transmission Service:

Fluid and filter replacement, torque converter service, valve body diagnostics

Brake System Repair:

Brake pad/rotor replacement, caliper overhaul, bleeding procedures, ABS/DSC component testing

Electrical Component Testing:

Testing of sensors, actuators, control modules using multimeters and diagnostic tools

Body Work And Paint:

Panel alignment, rust repair, minor body panel replacement (e.g., fenders, doors)

HVAC System Repair:

Leak detection, component replacement (compressor, condenser, evaporator), refrigerant recharging

Wheel Alignment And Balancing:

Alignment specifications, balancing procedures

Technical Depth

Depth Of Information:

Comprehensive, from basic DIY maintenance to advanced engine and transmission rebuilds

Diagnostic Capability:

Detailed diagnostic trees and procedures, often requiring BMW-specific diagnostic tools (e.g., ISTA/D, INPA)

Torque Specifications:

All critical fastener torque values provided for engine, chassis, and body components

Wiring Diagrams:

Detailed electrical schematics for all vehicle systems

Special Tools:

Identification and usage instructions for specialized BMW tools required for specific repairs

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Searchable text for quick information retrieval

Print Quality

Image Clarity:

High-resolution images, diagrams, and schematics

Binding Type

Digital Format:

N/A (Digital Download)

Paper Type

Digital Format:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline-6 Cylinder

Engine Displacement:

3.0 Liters (2996 cc)

Engine Codes:

N52B30

Performance

Horsepower:

230 hp @ 6500 rpm

Torque:

200 lb-ft @ 2750 rpm

Redline:

7000 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Emission Control:

SULEV (Super Ultra Low Emission Vehicle) for N51 variant

🔧 Transmission

Standard

Transmission Type:

6-Speed Manual (GS6-37BZ)

Optional

Transmission Type:

6-Speed Steptronic Automatic (GA6HP19Z)

Features

AWD System:

BMW xDrive Permanent All-Wheel Drive with Variable Torque Distribution

Automatic Features:

Steptronic manual shifting mode, Adaptive Transmission Control (ATC)

Fluid Specifications

Automatic Transmission Fluid:

BMW ATF 6 (e.g., Shell M-1375.4, Pentosin ATF1)

Manual Transmission Fluid:

BMW MTF LT-2 (e.g., Pentosin MTF 2)

📐 Dimensions

Exterior

Wheelbase:

E90 Sedan: 108.7 in (2760 mm); E91 Touring: 108.7 in (2760 mm); E92 Coupe: 108.7 in (2760 mm); E93 Convertible: 108.7 in (2760 mm)

Length:

E90: 178.2 in (4527 mm); E91: 179.1 in (4550 mm); E92: 181.1 in (4601 mm); E93: 182.0 in (4623 mm)

Width:

E90/E91: 70.2 in (1782 mm); E92/E93: 70.6 in (1793 mm)

Height:

E90: 57.1 in (1450 mm); E91: 57.0 in (1448 mm); E92: 55.2 in (1402 mm); E93: 55.6 in (1413 mm)

Cargo

Trunk Capacity:

E90/E92: ~12 cu ft; E91: ~17.7 cu ft (rear seats up)

Weights

Curb Weight:

Approx. 3700-4000 lbs (1680-1815 kg) depending on body style and options

Gross Vehicle Weight Rating:

Typically around 4800-4900 lbs (2180-2225 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star Rating (for E90 Sedan)

IIHS Top Safety Pick:

Yes (for relevant body styles and years, check specific reports)

Active Features

Stability Control:

Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)

Braking Systems:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist

Passive Features

Airbags:

Front airbags, front side-impact airbags, front and rear head protection system (curtain airbags)

Seatbelts:

Three-point inertia-reel seat belts with pre-tensioners and force limiters

Child Seat Anchors:

LATCH (Lower Anchors and Tethers for CHildren) system

💡 Technology Features

Infotainment

Infotainment System:

BMW iDrive (CCC or CIC generation depending on vehicle build date)

Display Options:

Center console-mounted LCD screen

Audio Systems:

Standard Hi-Fi audio, optional Logic 7 premium sound system.

Driver Assistance

Standard Features:

ABS, DSC, DTC, Cruise Control

Optional Features:

Adaptive Headlights, Parking Distance Control (PDC), Rain-sensing wipers, Automatic climate control

Connectivity

Connectivity Options:

Bluetooth hands-free connectivity, SiriusXM Satellite Radio, USB/Auxiliary audio input

Telematics:

BMW Assist with eCall functionality (subscription-based)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically based on Condition Based Service (CBS) system, generally around 10,000-15,000 miles or 12-24 months.

Spark Plug Replacement:

Around 60,000-100,000 miles, depending on plug type and driving conditions.

Brake Fluid Flush:

Every 2 years, regardless of mileage.

Coolant Flush:

BMW Blue Coolant, typically at 45,000-60,000 miles or 4-5 years.

Fluid Specifications

Engine Oil Capacity:

Approx. 6.5 US quarts (6.2 liters) with filter change. Check specific model year.

Engine Oil Specification:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic oil, typically SAE 0W-30 or 5W-30.

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 chemistry) mixed 50/50 with distilled water.

Power Steering Fluid:

Pentosin CHF 11S or equivalent (Green fluid).

Known Issues

Valve Cover Gasket Leaks:

Common on N52 engines, often due to aging gaskets and PCV system failures.

Oil Pan Gasket Leaks:

Another common leak point on the N52 engine.

Water Pump And Thermostat Failures:

Electric water pumps and thermostats can fail prematurely, often without warning.

Pcv System Issues:

Clogged Positive Crankcase Ventilation (PCV) valve or integrated breather hose can lead to vacuum leaks and oil consumption.

Hpfp Failures:

High-Pressure Fuel Pump (HPFP) issues were more prevalent in earlier models of the N54 engine, less so for the N52.

Xdrive Transfer Case Issues:

Infrequent but possible issues with the transfer case actuator or fluid.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Renowned for engineering excellence, driving dynamics, and luxury sport sedans

Model Evolution

E90 Generation:

Launched in 2006, replacing the E46 generation 3 Series. Introduced a more modern design and technology.

328Xi Introduction:

Introduced for the 2007 model year as an all-wheel-drive variant of the 3 Series. Replaced the 325xi.

Production

Manufacturing Locations:

Primarily produced in Germany (e.g., Dingolfing, Munich) and South Carolina, USA.

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

3 Series models (including variants like the 328xi) frequently featured on Car and Driver's 10Best lists during this era.

Ward 3Best Engines:

The N52 engine was a recipient of Ward's 10 Best Engines award in previous iterations for its smoothness and efficiency.

Ratings

Consumer Reports:

Consistently received good ratings for predicted reliability and owner satisfaction, though specific year ratings can vary.