🏷️ Basic Information Identification Make: Ford Model: Ranger Chassis Codes: PJ, PK Generation: PJ/PK (Second Generation) 👋 Introduction Market Position Target Audience: Professional mechanics and DIY owners seeking cost-effective repairs. Competitive Analysis Comparison To Dealer Manuals: Identical content and technical detail to official dealer service manuals. Key Features Storage Benefit: Permanent storage on hard drive, eliminating risk of disc failure or loss. Accessibility: Readable on any device with a PDF reader, no special software installation required beyond common utilities. Delivery Speed: Instantaneous digital delivery, eliminating postal delays. 📋 Manual Details Coverage Areas Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011 Geographic Applicability: Global (engines common across markets) Page Count Estimated Pages: Undisclosed (Large Comprehensive Manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Lubrication, Cooling System, Fuel System, Intake Air System, Exhaust System, Emission Control, Starting System, Charging System, Engine Control System (ECU) Drivetrain Systems: Driveline/Axle, Transmission/Transaxle Chassis Systems: Suspension, Brakes, Steering Comfort And Convenience: Heater, Ventilation, Air Conditioning (HVAC), Body and Accessories Safety Systems: Restraints (Airbags, Seatbelts) Procedures Included Repair Procedures: General Repair Procedures, Engine Overhaul, Driveline/Axle Repair, Suspension Repair, Body Repair Maintenance Procedures: Scheduled Maintenance, Fluid Changes, Filter Replacements Diagnostic Procedures: Troubleshooting, Diagnostic Flowcharts, Wiring Diagrams Technical Data: Standard Repair Times (SRTs) Technical Depth Depth: Comprehensive Workshop Level (Suitable for Professional Mechanics and DIY Enthusiasts) 📊 Manual Specifications File Format File Size: 133 MB Required Software: Adobe Acrobat Reader (for PDF viewing), WinZip or WinRAR (for extraction) Print Quality Diagram Quality: High Definition Text Readability: Clear and Readable Binding Type Binding: Digital (PDF format), Printable Paper Type Paper Type: Not Applicable (Digital Format) Features Navigation: Bookmarks for every chapter ⚙️ Engine Specifications Primary Engine Engine 1: WL-C 2.5L DOHC TD (Turbo Diesel) Engine 2: WE-C 3.0L DOHC TD (Turbo Diesel) Engine 3: WL-3 2.5L SOHC TD (Turbo Diesel) Performance Cylinder Arrangement: Inline 4-Cylinder Valvetrain: DOHC (Double Overhead Camshaft) for WL-C and WE-C, SOHC (Single Overhead Camshaft) for WL-3 Fuel System Injection Type: Common Rail Direct Injection (CRDI) for turbocharged diesel engines Technical Details Turbocharger: All covered engines are turbocharged for enhanced performance and efficiency. 🔧 Transmission Standard Transmission 1: 5-Speed Automatic (5R55S) Transmission 2: 5-Speed Manual (R15M-D, S15M-D, S15MX-D) Features Automatic Transmission Type: The 5R55S is a robust electronically controlled automatic transmission known for its smooth shifting and durability. Manual Transmission Variants: Multiple manual transmission designations indicate potential variations in gearing or specific application focus. 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab, Crew Cab (availability may vary by market and model year) Platform: Based on the Mazda BT-50 platform (shared development). Weights Gross Vehicle Weight Rating: Varies by configuration and engine (refer to VIN plate for exact specification). 🛡️ Safety Features Ratings Crash Test Results: Specific ratings vary by market and testing agency; generally designed to meet regional safety standards for light commercial vehicles. Active Features Braking System: Front disc brakes, Rear drum brakes (typical configuration, ABS may be optional or standard on higher trims). Passive Features Restraint System: Driver and passenger airbags (standard on most models), 3-point seat belts. 💡 Technology Features Infotainment Audio System: Base audio systems with AM/FM radio, CD player; higher trims may offer upgraded sound systems and auxiliary inputs. Driver Assistance Electronic Stability Control: Optional or standard on certain higher-specification models or later years within the PJ/PK range. Connectivity Auxiliary Inputs: Auxiliary input jack for external audio devices common on many models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 6 months, whichever comes first (for diesel engines, consult manual for specific grade). Timing Belt Replacement: Refer to manual; typically around 100,000 km for diesel engines with timing belts (chain drive may vary). Fluid Specifications Engine Oil Type: Diesel engine oil, API CI-4 or higher, viscosity grade typically 5W-30 or 10W-30 depending on climate. Coolant Type: Ethylene glycol-based coolant with appropriate corrosion inhibitors (e.g., Ford Super Coolant). Transmission Fluid Auto: Ford MERCON V or equivalent specified for the 5R55S transmission. Transmission Fluid Manual: GL-4 or GL-5 gear oil as specified for the R15M-D/S15M-D transmissions. Known Issues Common Diesel Issues: Potential for turbocharger issues, injector wear, glow plug failures, EGR valve clogging if not maintained properly. Refer to manual for specific troubleshooting. Filter Part Numbers Oil Filter Example: Part numbers vary by manufacturer (e.g., Motorcraft FL-820-S, Mann-Filter HU 715/2x, Purflux LH1076). 📚 Vehicle History Brand Heritage Ford Light Truck Legacy: Part of Ford's long and successful lineage of pickup trucks, known for toughness and utility. Model Evolution Pj Pk Generation: The PJ/PK Ranger represented a significant update to Ford's global compact pickup truck offering, evolving from its previous generation and sharing architecture with Mazda. Production Manufacturing Locations: Primarily produced in Thailand. 🏆 Awards & Recognition Recognitions Truck Of The Year: While specific awards for...