Daihatsu Terios 2 J200 2006-2014 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Chassis Code: J200 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 👋 Introduction Market Position Vehicle Segment: Subcompact SUV / Crossover Competitive Analysis Competitors: Suzuki Jimny, Hyundai Tucson (early models), Kia Sportage (early models), Honda CR-V (early models), Toyota RAV4 (early models) Key Features Vehicle Type: Compact, practical SUV with available 4WD, known for its affordability and versatility. Manual Value Proposition: Enables owners to perform servicing themselves, saving significant labor costs compared to professional shop rates. 📋 Manual Details Coverage Areas Manual Scope: Complete official factory service repair manual Styles Covered: All styles covered. Page Count Estimated Pages: Hundreds (as stated, specific count not provided) Manual Type Type: Factory Service Repair Manual Authenticity: Actual Genuine Factory Repair Manuals (not 3rd party). Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered All Systems: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle, and more. Engine Service And Repair: Detailed procedures for engine disassembly, assembly, component testing, timing belt/chain inspection, ignition system, fuel system, cooling system, lubrication, and emission control systems. Transmission Service And Repair: Covers manual and automatic transmission removal, installation, internal component overhaul, clutch service (manual), torque converter service (automatic), and gear oil specifications/procedures. Brake System: Diagnosis and repair of front disc and rear drum brakes (or disc depending on market/trim), brake fluid replacement, caliper and wheel cylinder service, parking brake adjustment. Electrical System And Wiring Diagrams: Comprehensive electrical schematics, diagnosis of charging system (alternator, battery), starting system, lighting systems, power windows, wipers, horn, fuse box layouts, and component testing. Suspension And Steering: Front and rear suspension component replacement (struts, shocks, bushings, ball joints, tie rods), wheel alignment specifications, power steering system diagnosis and repair. Chassis And Body: Body panel repair, door and latch mechanisms, glass replacement, interior trim removal and installation, chassis lubrication points. Heating And Air Conditioning: Diagnosis and repair of HVAC system, refrigerant handling procedures, blower motor service, heater core and evaporator coil replacement. Engine Control System: Diagnosis and repair of the Engine Control Unit (ECU), sensors (e.g., O2, MAF, CKP, CMP), actuators, and emission control strategies. Restraint System: Information on airbags, seatbelt systems, and related sensors and modules. Interior: Procedures for interior trim removal, dashboard components, seating mechanisms, and accessory installation. Differential And Drive Axle: Service and repair of front and rear differentials, driveshafts, CV joints, and related components for both FWD and AWD configurations. Procedures Included Repair Procedures: Step-by-step repair procedures, maintenance, diagnostics, troubleshooting, rebuilding, refurbishing, restoration, tuning. Troubleshooting Guide: Includes detailed troubleshooting charts and diagnostic procedures for identifying and resolving common vehicle issues across all major systems. Periodic Lubrication: Guidance on chassis lubrication points, recommended greases, and service intervals. Technical Depth Depth: Comprehensive factory-level information covering fundamentals to advanced diagnostics and repair, comparable to what professional technicians use. Diagnostic Tools Required Implied: Standard hand tools, specialized diagnostic equipment (e.g., multimeters, scan tools if OBD-II is applicable and for advanced diagnostics), torque wrenches. Illustrations Diagrams Photos: Contains all necessary illustrations, diagrams, and photos to guide through repair procedures. 📊 Manual Specifications File Format File Type: PDF PDF Reader Requirement: Adobe PDF Reader Compatibility: Works under all PC-based Windows operating systems and Mac. Can be saved to hard drive and burned to CD-ROM. Print Quality Printability: Printable without restriction (individual pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Typical: K3-VE (1.5L DOHC 16V I4 VVT-i) Performance Horsepower Typical: ~109 PS @ 6000 rpm (for 1.5L engine) Torque Typical: ~141 Nm @ 3400 rpm (for 1.5L engine) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Variants Possible Engine Options: Primarily 1.5L (K3-VE), potential for 1.3L (K1) or 1.6L (3SZ-VE) in certain markets, though 1.5L is most common for J200. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: 4-speed Automatic Features Drivetrain Options: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with center differential lock (selectable). 📐 Dimensions Exterior Length Mm Approx: 4000 - 4100 mm Width Mm Approx: 1690 - 1710 mm Height Mm Approx: 1700 - 1750 mm Weights Curb Weight Kg Approx: 1150 - 1300 kg 🛡️ Safety Features Ratings Crash Test Ratings Source: Varies by market (e.g., NCAP, IIHS - often less stringent for this class/era) Active Features Active Safety Features Typical: Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA) Passive Features Passive Safety Features Typical: Front airbags, seatbelt pretensioners, side-impact door beams, child seat anchors (ISOFIX). 💡 Technology Features Infotainment Infotainment System Features Typical: Basic AM/FM radio, CD player, possibly auxiliary input. Higher trims might have basic navigation...
Suzuki Jimny, Hyundai Tucson (early models), Kia Sportage (early models), Honda CR-V (early models), Toyota RAV4 (early models)
Key Features
Vehicle Type:
Compact, practical SUV with available 4WD, known for its affordability and versatility.
Manual Value Proposition:
Enables owners to perform servicing themselves, saving significant labor costs compared to professional shop rates.
📋 Manual Details
Coverage Areas
Manual Scope:
Complete official factory service repair manual
Styles Covered:
All styles covered.
Page Count
Estimated Pages:
Hundreds (as stated, specific count not provided)
Manual Type
Type:
Factory Service Repair Manual
Authenticity:
Actual Genuine Factory Repair Manuals (not 3rd party).
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
All Systems:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle, and more.
Engine Service And Repair:
Detailed procedures for engine disassembly, assembly, component testing, timing belt/chain inspection, ignition system, fuel system, cooling system, lubrication, and emission control systems.
Transmission Service And Repair:
Covers manual and automatic transmission removal, installation, internal component overhaul, clutch service (manual), torque converter service (automatic), and gear oil specifications/procedures.
Brake System:
Diagnosis and repair of front disc and rear drum brakes (or disc depending on market/trim), brake fluid replacement, caliper and wheel cylinder service, parking brake adjustment.
Electrical System And Wiring Diagrams:
Comprehensive electrical schematics, diagnosis of charging system (alternator, battery), starting system, lighting systems, power windows, wipers, horn, fuse box layouts, and component testing.
Suspension And Steering:
Front and rear suspension component replacement (struts, shocks, bushings, ball joints, tie rods), wheel alignment specifications, power steering system diagnosis and repair.
Chassis And Body:
Body panel repair, door and latch mechanisms, glass replacement, interior trim removal and installation, chassis lubrication points.
Heating And Air Conditioning:
Diagnosis and repair of HVAC system, refrigerant handling procedures, blower motor service, heater core and evaporator coil replacement.
Engine Control System:
Diagnosis and repair of the Engine Control Unit (ECU), sensors (e.g., O2, MAF, CKP, CMP), actuators, and emission control strategies.
Restraint System:
Information on airbags, seatbelt systems, and related sensors and modules.
Interior:
Procedures for interior trim removal, dashboard components, seating mechanisms, and accessory installation.
Differential And Drive Axle:
Service and repair of front and rear differentials, driveshafts, CV joints, and related components for both FWD and AWD configurations.
Includes detailed troubleshooting charts and diagnostic procedures for identifying and resolving common vehicle issues across all major systems.
Periodic Lubrication:
Guidance on chassis lubrication points, recommended greases, and service intervals.
Technical Depth
Depth:
Comprehensive factory-level information covering fundamentals to advanced diagnostics and repair, comparable to what professional technicians use.
Diagnostic Tools Required Implied:
Standard hand tools, specialized diagnostic equipment (e.g., multimeters, scan tools if OBD-II is applicable and for advanced diagnostics), torque wrenches.
Illustrations Diagrams Photos:
Contains all necessary illustrations, diagrams, and photos to guide through repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF
PDF Reader Requirement:
Adobe PDF Reader
Compatibility:
Works under all PC-based Windows operating systems and Mac. Can be saved to hard drive and burned to CD-ROM.
Print Quality
Printability:
Printable without restriction (individual pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Typical:
K3-VE (1.5L DOHC 16V I4 VVT-i)
Performance
Horsepower Typical:
~109 PS @ 6000 rpm (for 1.5L engine)
Torque Typical:
~141 Nm @ 3400 rpm (for 1.5L engine)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Engine Variants Possible
Engine Options:
Primarily 1.5L (K3-VE), potential for 1.3L (K1) or 1.6L (3SZ-VE) in certain markets, though 1.5L is most common for J200.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
4-speed Automatic
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) with center differential lock (selectable).
📐 Dimensions
Exterior
Length Mm Approx:
4000 - 4100 mm
Width Mm Approx:
1690 - 1710 mm
Height Mm Approx:
1700 - 1750 mm
Weights
Curb Weight Kg Approx:
1150 - 1300 kg
🛡️ Safety Features
Ratings
Crash Test Ratings Source:
Varies by market (e.g., NCAP, IIHS - often less stringent for this class/era)
Active Features
Active Safety Features Typical:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Brake Assist (BA)
Passive Features
Passive Safety Features Typical:
Front airbags, seatbelt pretensioners, side-impact door beams, child seat anchors (ISOFIX).
💡 Technology Features
Infotainment
Infotainment System Features Typical:
Basic AM/FM radio, CD player, possibly auxiliary input. Higher trims might have basic navigation or Bluetooth in later years.
Driver Assistance
Driver Assistance Features Typical:
Limited by era; primarily ABS, EBD, BA. No advanced ADAS features expected.
Connectivity
Connectivity Features Typical:
Basic power outlets for charging devices. Bluetooth connectivity may be present on later or higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 10,000 - 15,000 km or 6-12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement Km:
Typically 30,000 - 40,000 km (refer to manual for exact specification).
Brake Fluid Replacement Interval Years:
Every 2-3 years (recommendation, specific interval in manual).
Fluid Specifications
Engine Oil Spec Engine Oil:
API SG or higher, SAE 5W-30 or 10W-30 (viscosity depends on climate - refer to manual).
Coolant Type:
Ethylene glycol-based antifreeze (green or pink depending on formulation, consult manual for correct type).
Transmission Fluid Type Atf:
Dexron III or equivalent for automatic transmissions (refer to manual for precise specification).
Transfer Case Oil Spec AWD:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific AWD models).
Differential Oil Spec AWD:
API GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific AWD models).
Known Issues
Common Problems Summary:
Occasional reports of exhaust manifold cracks, water pump leaks, starter motor issues, and interior trim rattles. Proper maintenance is key to longevity.
Throttle Body Issues:
Potential for carbon buildup leading to rough idle or stalling; cleaning procedure is covered.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for its small, efficient, and reliable vehicles, often positioned as budget-friendly alternatives.
Model Evolution
Generation J200 Details:
The J200 generation (also known as Terios II or in some markets as Toyota Rush/Campy) marked a significant redesign from the first generation, offering a more modern appearance and improved interior space. It was developed in conjunction with Toyota.
Production
Manufacturing Locations:
Primarily Japan, with production also occurring in other Daihatsu and Toyota facilities globally.
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