Daihatsu Terios 2 J210 2006-2014 Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J210 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Codes Chassis Code: J210G 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Individuals seeking a versatile, compact, and often affordable SUV for urban and light off-road use. Competitive Analysis Key Competitors: Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Nissan X-Trail (early models). Key Features Design Philosophy: Practicality, reliability, and off-road capability within a compact footprint. Drivetrain Options: Available in Front-Wheel Drive (FWD) and full-time Four-Wheel Drive (4WD) configurations, emphasizing its SUV credentials. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Page Count Estimated Page Count: Approximately 1500+ 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, timing system, lubrication, cooling system, fuel delivery. Engine Management: ECU diagnosis, ignition system, fuel injection system, emission control systems, sensors and actuators. Transmission Manual: Clutch operation, gearbox disassembly and assembly, gear shifting mechanisms, internal components. Transmission Automatic: Torque converter, valve body, planetary gear sets, electronic control unit, fluid cooler, removal and installation. Drivetrain: Front-wheel drive, rear-wheel drive, four-wheel drive system (AWD/4WD) operation, differentials, drive shafts, constant velocity (CV) joints. Suspension: Front suspension (struts, control arms, ball joints), rear suspension (multi-link, coil springs), shock absorbers, bushings, alignment procedures. Steering: Power steering system (hydraulic/electric), steering column, steering rack, tie rods, wheel alignment. Brakes: Front and rear brake systems (disc/drum), hydraulic system (master cylinder, lines, calipers/wheel cylinders), ABS, EBD, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system, horn, wipers, power windows, central locking. Body And Chassis: Body structure, exterior panels, doors, windows, interior trim, body sealing, chassis components. HVAC System: Air conditioning, heating, ventilation, blower motor, condenser, evaporator, refrigerant handling. Safety Systems: Airbag system, seat belt pre-tensioners, SRS module, fault diagnosis. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement. Routine Repairs: Brake pad replacement, fluid flushes, bulb replacement, wiper blade replacement, battery testing and replacement. Component Overhaul: Engine rebuilding, transmission overhaul, differential service, brake caliper overhaul. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnosis, DTC (Diagnostic Trouble Code) interpretation, use of diagnostic scan tools. Electrical Troubleshooting: Wiring diagrams, circuit testing, component testing, diagnosing electrical faults. Alignment And Adjustment: Wheel alignment specifications and procedures, suspension adjustments, steering system adjustments. Body And Trim: Interior and exterior trim removal and installation, body panel repair and replacement, door and window servicing. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Diagnostics Level: Advanced, including diagnostic trouble code (DTC) interpretation and component-level troubleshooting. Specifications Accuracy: Detailed torque specifications, fluid capacities, clearance measurements, and electrical resistance values. Diagrams And Illustrations: High-quality diagrams, schematics, and exploded views for clarity in assembly and disassembly. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Printable: Yes Print Quality Resolution: High-resolution, suitable for clear viewing of diagrams and text. Binding Type Binding Type: Digital (PDF format, no physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement: 1.5 Liters (1495 cc) Performance Horsepower Max: Approximately 109 PS (107 hp / 80 kW) @ 6000 rpm (varies slightly by market and emission standards) Torque Max: Approximately 14.4 kgf·m (141 Nm / 104 lb-ft) @ 4400 rpm (varies slightly by market and emission standards) Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emission Control: Catalytic converter, secondary air injection (depending on market). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type: 4-speed Automatic Transmission (AT) Features Transfer Case: Available with full-time 4WD system with center differential (on applicable trims). Transmission Fluid Type: Refer to manual for specific MTF and ATF specifications (e.g., API GL-4 for MT, Dexron III or equivalent for AT). 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 in) Width: Approx. 1,720 mm (67.7 in) Height: Approx. 1,700 mm (66.9 in) (unladen) Wheelbase: Approx. 2,580 mm (101.6 in) Ground Clearance: Approx. 190 mm (7.5 in) Weights Curb Weight: Approx. 1,200 - 1,300 kg (2645 - 2866 lbs) (varies by drivetrain and trim) 🛡️ Safety Features Ratings NHTSA Rating: Varies by market; typically 3-4 stars for frontal/side impacts in regions with comparable testing. Active Features ABS: Anti-lock Braking System (ABS) - standard on most models. Ebd: Electronic Brake-force Distribution (EBD) - often paired with ABS. Passive Features Airbags: Front driver and passenger airbags standard. Side airbags and curtain airbags may be optional on higher trims. Seatbelts: 3-point seatbelts with pre-tensioners for front occupants, 3-point or lap belts for rear occupants. Rollover Protection: Body structure designed to provide a degree of rollover protection; consult specific crash...
High-quality diagrams, schematics, and exploded views for clarity in assembly and disassembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes
Printable:
Yes
Print Quality
Resolution:
High-resolution, suitable for clear viewing of diagrams and text.
Binding Type
Binding Type:
Digital (PDF format, no physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower Max:
Approximately 109 PS (107 hp / 80 kW) @ 6000 rpm (varies slightly by market and emission standards)
Torque Max:
Approximately 14.4 kgf·m (141 Nm / 104 lb-ft) @ 4400 rpm (varies slightly by market and emission standards)
Fuel System
Fuel Delivery Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic converter, secondary air injection (depending on market).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MT)
Optional
Transmission Type:
4-speed Automatic Transmission (AT)
Features
Transfer Case:
Available with full-time 4WD system with center differential (on applicable trims).
Transmission Fluid Type:
Refer to manual for specific MTF and ATF specifications (e.g., API GL-4 for MT, Dexron III or equivalent for AT).
📐 Dimensions
Exterior
Length:
Approx. 4,055 mm (159.6 in)
Width:
Approx. 1,720 mm (67.7 in)
Height:
Approx. 1,700 mm (66.9 in) (unladen)
Wheelbase:
Approx. 2,580 mm (101.6 in)
Ground Clearance:
Approx. 190 mm (7.5 in)
Weights
Curb Weight:
Approx. 1,200 - 1,300 kg (2645 - 2866 lbs) (varies by drivetrain and trim)
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by market; typically 3-4 stars for frontal/side impacts in regions with comparable testing.
Active Features
ABS:
Anti-lock Braking System (ABS) - standard on most models.
Ebd:
Electronic Brake-force Distribution (EBD) - often paired with ABS.
Passive Features
Airbags:
Front driver and passenger airbags standard. Side airbags and curtain airbags may be optional on higher trims.
Seatbelts:
3-point seatbelts with pre-tensioners for front occupants, 3-point or lap belts for rear occupants.
Rollover Protection:
Body structure designed to provide a degree of rollover protection; consult specific crash test data for details.
💡 Technology Features
Infotainment
Audio System:
Base models typically featured a standard AM/FM radio with CD player. Higher trims may have offered an upgraded audio system with more speakers and auxiliary input.
Navigation:
Optional GPS navigation systems were available on higher trim levels during the production run.
Driver Assistance
Traction Control:
Traction Control System (TCS) may be available on certain 4WD models to enhance grip during acceleration.
Connectivity
Auxiliary Input:
Auxiliary audio input jack commonly found on aftermarket or higher-trim factory head units for connecting portable music players.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.
Engine Oil Filter:
Replace at every engine oil change.
Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plugs:
Replace every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (e.g., Iridium).
Transmission Fluid Change:
Manual: Inspect annually, change every 30,000-60,000 miles (48,000-96,000 km). Automatic: Inspect every 15,000 miles (24,000 km), change every 30,000-50,000 miles (48,000-80,000 km).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5 or newer, SAE 5W-30 or 0W-20 (refer to owner's manual for precise recommendation).
Engine Oil Capacity:
Approx. 3.7 Liters (3.9 US Quarts) with filter.
Coolant Type:
Ethylene glycol-based coolant, typically pink or red long-life type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Complaints:
Occasional reports of minor oil leaks from valve cover gasket, potential for catalytic converter issues in high-mileage vehicles, automatic transmission may exhibit less responsiveness over time.
Suspension Wear:
Like many SUVs of this era, bushings and ball joints can wear with age and mileage, leading to steering looseness or suspension noise.
Electrical Gremlins:
Minor electrical issues such as intermittent power window operation or gauge cluster malfunctions can occur, often related to grounding points or connectors.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for producing reliable, compact, and often fuel-efficient vehicles, with a strong presence in Kei cars and small SUVs.
Model Evolution
Terios Generation 1 To 2:
The J210 generation represented a significant update from the first generation, offering a larger platform, more refined styling, and improved comfort.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Segment Popularity:
The Daihatsu Terios has historically been a popular choice in its segment in many Asian and European markets due to its value and versatility.
Ratings
Reliability Perception:
Generally perceived as a reliable vehicle with straightforward mechanics, contributing to its value retention.
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