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Daihatsu Terios 2 J211 2006-2014 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation Code: J211 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 👋 Introduction Market Position Vehicle Segment: Compact SUV / Mini SUV Target Audience: Families, urban dwellers, light off-road enthusiasts seeking a practical and affordable SUV. Competitive Analysis Key Competitors: Suzuki Jimny, Mitsubishi Pajero Mini, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations). Key Features Distinctive Selling Points: Compact dimensions, robust 4WD system for its class, fuel efficiency, affordability, practicality for urban and light off-road use. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full engine overhaul, internal components, cylinder head, block assembly, timing system, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection system (EFI), starting and charging system, sensors and actuators, ECU diagnostics and wiring diagrams. Transmission Manual: Clutch system, gearbox disassembly and assembly, gear shift mechanism, transfer case operation and service. Transmission Automatic: Torque converter, valve body, planetary gear sets, transmission control module (TCM) diagnostics, fluid service. Drivetrain: Front and rear differentials, drive shafts, CV joints, four-wheel-drive system (4WD) operation and service. Suspension And Steering: Front and rear suspension components (struts, shocks, springs, control arms), power steering system, steering rack, wheel alignment procedures. Brakes: Front and rear brake system diagnosis, hydraulic components, ABS system, parking brake, brake fluid specifications and bleeding procedures. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, EVAP system. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes, hangers, oxygen sensors. Body And Chassis: Body panels, doors, hoods, trunk lid, glass, interior trim, frame and structural components. Electrical And Lighting: Exterior and interior lighting, power windows, power locks, mirrors, wipers, horn, battery, fuses, relays, wiring harness diagrams. HVAC: Air conditioning system diagnosis and repair, heater core, blower motor, climate control module, refrigerant specifications. Safety Systems: Airbag system diagnosis and service, seatbelt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation and pressure checks. Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting charts, fault code interpretation. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment. Rebuild Procedures: Detailed instructions for engine, transmission, and differential rebuilds. Diagnostic Procedures: Use of diagnostic scan tools, interpretation of live data, specific system testing. Torque Specifications: Precise torque values for all critical fasteners. Special Tools: Identification and usage instructions for specialized tools required for specific repairs. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Printability: Printable pages for on-site workshop use. Quality: High-resolution scans ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: 1.5L DOHC 16-valve Inline-4 (Gasoline) Displacement: 1495 cc Performance Horsepower Ps: 109 PS @ 6000 rpm Torque Nm: 141 Nm @ 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Fuel Type: Unleaded Gasoline Engine Management ECU Type: ECU-controlled ignition and fuel injection. Engine Features Engine Layout: Inline-4, front-engine, longitudinal or transverse mounting depending on drivetrain configuration. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: Full-time 4WD (with center differential lock on some variants), Rear-Wheel Drive (RWD) on select markets. Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 (typical specification; manual should confirm exact spec and capacity). Automatic Transmission Fluid: Dexron III / MERCON compatible fluid (typical specification; manual should confirm exact spec and capacity). 📐 Dimensions Exterior Length Mm: 4195 mm Width Mm: 1690 mm Height Mm: 1700 mm Wheelbase Mm: 2580 mm Ground Clearance Mm: approx. 190-200 mm Weights Curb Weight Kg: approx. 1300-1450 kg (depending on trim and drivetrain) Cargo Cargo Volume Liters: Varies with seat configuration, typically around 300-400 liters with rear seats up. 🛡️ Safety Features Ratings NHTSA Rating: Varies by market and testing year, typically 3-4 stars for frontal and side impacts (check specific market regulations). Active Features ABS: Anti-lock Braking System (standard on most models). E Brake: Electronic Brake-force Distribution (EBD) often paired with ABS. Traction Control: Traction Control System (TCS) and/or Vehicle Stability Control (VSC) on higher trims or later model years. Passive Features Airbags: Front driver and passenger airbags. Side curtain airbags may be optional or standard on higher trims. Seatbelts: Three-point seatbelts with pre-tensioners for front occupants, three-point or lap belts for rear occupants. Child Seat Anchors: ISOFIX/LATCH child seat anchor points. 💡 Technology Features Infotainment Head Unit: Typically a factory-fitted radio/CD player, potentially with MP3 compatibility. Higher trims may feature basic touchscreen units or optional navigation. Audio System: Standard 4-6 speaker system. Driver Assistance Parking Assist: Rear...
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Daihatsu Terios 2 J211 2006-2014 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation Code:
J211
Model Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Mini SUV
Target Audience:
Families, urban dwellers, light off-road enthusiasts seeking a practical and affordable SUV.
Competitive Analysis
Key Competitors:
Suzuki Jimny, Mitsubishi Pajero Mini, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations).
Key Features
Distinctive Selling Points:
Compact dimensions, robust 4WD system for its class, fuel efficiency, affordability, practicality for urban and light off-road use.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full engine overhaul, internal components, cylinder head, block assembly, timing system, lubrication system, cooling system.
Engine Electrical:
Ignition system, fuel injection system (EFI), starting and charging system, sensors and actuators, ECU diagnostics and wiring diagrams.
Transmission Manual:
Clutch system, gearbox disassembly and assembly, gear shift mechanism, transfer case operation and service.
Transmission Automatic:
Torque converter, valve body, planetary gear sets, transmission control module (TCM) diagnostics, fluid service.
Drivetrain:
Front and rear differentials, drive shafts, CV joints, four-wheel-drive system (4WD) operation and service.
Suspension And Steering:
Front and rear suspension components (struts, shocks, springs, control arms), power steering system, steering rack, wheel alignment procedures.
Brakes:
Front and rear brake system diagnosis, hydraulic components, ABS system, parking brake, brake fluid specifications and bleeding procedures.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, EVAP system.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, hangers, oxygen sensors.
Body And Chassis:
Body panels, doors, hoods, trunk lid, glass, interior trim, frame and structural components.
Electrical And Lighting:
Exterior and interior lighting, power windows, power locks, mirrors, wipers, horn, battery, fuses, relays, wiring harness diagrams.
HVAC:
Air conditioning system diagnosis and repair, heater core, blower motor, climate control module, refrigerant specifications.
Safety Systems:
Airbag system diagnosis and service, seatbelt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation and pressure checks.
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting charts, fault code interpretation.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment.
Rebuild Procedures:
Detailed instructions for engine, transmission, and differential rebuilds.
Diagnostic Procedures:
Use of diagnostic scan tools, interpretation of live data, specific system testing.
Torque Specifications:
Precise torque values for all critical fasteners.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical system repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable pages for on-site workshop use.
Quality:
High-resolution scans ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Engine Type:
1.5L DOHC 16-valve Inline-4 (Gasoline)
Displacement:
1495 cc
Performance
Horsepower Ps:
109 PS @ 6000 rpm
Torque Nm:
141 Nm @ 4400 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection.
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
ECU-controlled ignition and fuel injection.
Engine Features
Engine Layout:
Inline-4, front-engine, longitudinal or transverse mounting depending on drivetrain configuration.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Full-time 4WD (with center differential lock on some variants), Rear-Wheel Drive (RWD) on select markets.
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 (typical specification; manual should confirm exact spec and capacity).
Automatic Transmission Fluid:
Dexron III / MERCON compatible fluid (typical specification; manual should confirm exact spec and capacity).
📐 Dimensions
Exterior
Length Mm:
4195 mm
Width Mm:
1690 mm
Height Mm:
1700 mm
Wheelbase Mm:
2580 mm
Ground Clearance Mm:
approx. 190-200 mm
Weights
Curb Weight Kg:
approx. 1300-1450 kg (depending on trim and drivetrain)
Cargo
Cargo Volume Liters:
Varies with seat configuration, typically around 300-400 liters with rear seats up.
🛡️ Safety Features
Ratings
NHTSA Rating:
Varies by market and testing year, typically 3-4 stars for frontal and side impacts (check specific market regulations).
Active Features
ABS:
Anti-lock Braking System (standard on most models).
E Brake:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Traction Control:
Traction Control System (TCS) and/or Vehicle Stability Control (VSC) on higher trims or later model years.
Passive Features
Airbags:
Front driver and passenger airbags. Side curtain airbags may be optional or standard on higher trims.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants, three-point or lap belts for rear occupants.
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points.
💡 Technology Features
Infotainment
Head Unit:
Typically a factory-fitted radio/CD player, potentially with MP3 compatibility. Higher trims may feature basic touchscreen units or optional navigation.
Audio System:
Standard 4-6 speaker system.
Driver Assistance
Parking Assist:
Rear parking sensors may be available on some models.
Connectivity
Usb Aux:
Auxiliary input jack often standard, USB connectivity may be optional or on later models.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 7,500 - 10,000 km or 6-12 months, whichever comes first (refer to manual for specific grade and interval).
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Every 40,000 - 80,000 km, depending on spark plug type (e.g., iridium plugs last longer).
Transmission Fluid Change:
Manual: Inspect every 40,000 km, replace as per manual. Automatic: Every 60,000 - 80,000 km or when indicated by service.
Coolant Replacement:
Every 40,000 - 60,000 km or 2-4 years.
Fluid Specifications
Engine Oil Grade:
0W-20 or 5W-30 API SN/CF (verify specific grade and API rating in the manual).
Engine Oil Capacity:
Approx. 3.5 - 3.9 Liters (with filter; check manual for exact capacity).
Coolant Type:
Ethylene glycol-based antifreeze, typically Asian Pink/Blue type (verify specific OEM specification).
Known Issues
Engine Oil Consumption:
Some early 3SZ-VE engines could experience increased oil consumption if not properly maintained. Regular checks are advised.
Catalytic Converter:
Can be prone to failure if engine misfires or runs rich for extended periods.
Suspension Wear:
Like many compact SUVs, bushings and sway bar links can wear over time, leading to clunking noises or poor handling.
Rust:
In areas with heavy road salt use, rust can affect the chassis, exhaust system, and body panels.
📚 Vehicle History
Brand Heritage
Brand Focus:
Daihatsu is known for producing small, fuel-efficient, and reliable vehicles, often with a focus on compact SUVs and city cars.
Model Evolution
Generation 2 Launch:
The second generation Terios (J200 series) was introduced around 2006, offering a more refined design and improved features over its predecessor.
Design Philosophy:
Maintained the compact, rugged SUV aesthetic with increased interior space and modern styling cues.
Production
Manufacturing Locations:
Primarily produced in Japan and various overseas assembly plants, including Indonesia (where it was also sold under the Toyota brand as the Rush).
Production Years
Production Span:
2006-2014 for the J211 series.
🏆 Awards & Recognition
Recognitions
General Reputation:
The Terios generally received positive reviews for its practicality, affordability, and off-road capability relative to its size, often praised for its value proposition in the compact SUV market.
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