Daihatsu Terios II J200 J210 J211 2006-2014 Service & Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios II Chassis Codes: J200, J210, J211 Generation Generation Name: Second Generation (J200 Series) Codes Production Years: 2006-2014 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: Individuals and families seeking a practical, versatile, and fuel-efficient compact SUV with optional four-wheel drive capability. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Mitsubishi Outlander, Suzuki Grand Vitara (depending on market). Competitive Advantage: Often praised for its compact size, maneuverability, fuel efficiency, and genuine off-road capability (with 4WD), especially compared to some car-based crossovers. Key Features Body Style: 5-door SUV Drivetrain Options: Front-wheel drive (FWD) and switchable/full-time four-wheel drive (4WD). Powertrain Emphasis: Focus on reliability, fuel economy, and adequate performance for daily driving and light off-roading. 📋 Manual Details Coverage Areas Covered Markets: Global (primarily Asia, Europe) Page Count Estimated Page Count: Approximately 1000+ pages (typical for comprehensive factory manuals) Manual Type Type: Factory Service & Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, cooling system. Engine Management: Fuel system (injection, pumps, injectors), ignition system, emission control systems (catalytic converter, EVAP), ECU (Engine Control Unit) diagnostics and testing. Transmission Manual: Manual transmission disassembly, assembly, gear selection, clutch operation, repair procedures. Transmission Automatic: Automatic transmission removal, installation, internal components, hydraulic control, torque converter, repair and diagnostics. Drivetrain 4Wd: Transfer case operation and repair, front and rear differential maintenance and overhaul, driveshafts, CV joints, four-wheel-drive system engagement and servicing. Suspension: Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), alignment specifications, repair and replacement procedures. Steering: Power steering system (hydraulic pump, rack and pinion, steering column), troubleshooting, repair, and fluid specifications. Brakes: Hydraulic brake system, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, pad and rotor replacement, caliper overhaul. Electrical System: Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting system, power accessories, fuse and relay identification. Body Exterior: Body panel removal and installation, doors, hood, tailgate, bumpers, glass, seals, trim components. Body Interior: Dashboard removal, seating systems, interior trim panels, HVAC system controls, airbags and safety restraint systems. HVAC: Air conditioning system servicing, refrigerant specifications, compressor, condenser, evaporator, blower motor, heater core, diagnostics. Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), common fault diagnosis, troubleshooting flowcharts for various systems. Procedures Included Scheduled Maintenance: Oil change intervals, filter replacements (oil, air, fuel, cabin), spark plug replacement, fluid level checks and top-offs, tire rotation. Engine Repair: Head gasket replacement, piston ring replacement, bearing inspection and replacement, valve adjustments, timing belt/chain replacement. Transmission Overhaul: Complete disassembly and reassembly of manual and automatic transmissions, torque converter replacement, clutch replacement. Brake System Repair: Brake pad and rotor replacement, caliper servicing, brake line replacement, bleeding the brake system, ABS component replacement. Electrical Component Replacement: Alternator replacement, starter motor replacement, battery replacement, sensor replacement (e.g., O2 sensors, crank position sensor), headlight and taillight bulb replacement. Suspension And Steering Repair: Strut and shock absorber replacement, control arm bushing replacement, tie rod end replacement, power steering pump replacement. Exhaust System Repair: Muffler and catalytic converter replacement, exhaust pipe repair and replacement. Body And Trim Repair: Door panel removal, bumper cover replacement, glass replacement, interior trim piece installation. HVAC System Servicing: Refrigerant recharging, AC compressor replacement, cabin air filter replacement. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to major component overhaul and advanced diagnostics. Diagnostic Capabilities: Includes detailed diagnostic procedures, trouble code interpretation, and testing methods for all major electronic control units. Rebuild Procedures: Provides detailed instructions for rebuilding engines, transmissions, differentials, and steering racks. Specifications Data: Includes torque specifications, clearances, fluid capacities, electrical resistance values, and component testing parameters. 📊 Manual Specifications File Format Format: Digital PDF Searchability: Typically includes searchable text for quick information retrieval. Print Quality Image Resolution: High-resolution for clear diagrams, schematics, and illustrations. Scalability: Scalable for clear viewing on various screen sizes and for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3SZ-VE Engine Displacement 1: 1.5 Liters (1495 cc) Engine Layout 1: Inline-4, DOHC, 16 Valves Engine Aspirations 1: Naturally Aspirated Horsepower 1: Approx. 105-109 PS (103-107 hp) @ 6000 rpm (varies by market and emissions regulations) Torque 1: Approx. 14.4 kg-m (141 Nm; 104 lb-ft) @ 3400-3800 rpm (varies by market) Bore X Stroke 1: 72.0 mm x 91.8 mm Compression Ratio 1: 10.0:1 Fuel Type 1: Unleaded Gasoline Engine Management 1: Electronic Fuel Injection (EFI) Engine Code 2 Engine Code 2: K3-VE (Less common for this generation, but possible in some markets) Engine Displacement 2 Engine Displacement 2: 1.3 Liters (1298 cc) Performance Performance Notes: Engines are designed for economy and durability rather than outright performance. Adequate for city driving and...
Individuals and families seeking a practical, versatile, and fuel-efficient compact SUV with optional four-wheel drive capability.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail, Mitsubishi Outlander, Suzuki Grand Vitara (depending on market).
Competitive Advantage:
Often praised for its compact size, maneuverability, fuel efficiency, and genuine off-road capability (with 4WD), especially compared to some car-based crossovers.
Key Features
Body Style:
5-door SUV
Drivetrain Options:
Front-wheel drive (FWD) and switchable/full-time four-wheel drive (4WD).
Powertrain Emphasis:
Focus on reliability, fuel economy, and adequate performance for daily driving and light off-roading.
📋 Manual Details
Coverage Areas
Covered Markets:
Global (primarily Asia, Europe)
Page Count
Estimated Page Count:
Approximately 1000+ pages (typical for comprehensive factory manuals)
Fuel system (injection, pumps, injectors), ignition system, emission control systems (catalytic converter, EVAP), ECU (Engine Control Unit) diagnostics and testing.
Transfer case operation and repair, front and rear differential maintenance and overhaul, driveshafts, CV joints, four-wheel-drive system engagement and servicing.
Suspension:
Front and rear suspension components (struts, shocks, control arms, ball joints, bushings), alignment specifications, repair and replacement procedures.
Steering:
Power steering system (hydraulic pump, rack and pinion, steering column), troubleshooting, repair, and fluid specifications.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, pad and rotor replacement, caliper overhaul.
Electrical System:
Wiring diagrams, charging system (alternator, battery), starting system (starter motor), lighting system, power accessories, fuse and relay identification.
Body Exterior:
Body panel removal and installation, doors, hood, tailgate, bumpers, glass, seals, trim components.
Body Interior:
Dashboard removal, seating systems, interior trim panels, HVAC system controls, airbags and safety restraint systems.
HVAC:
Air conditioning system servicing, refrigerant specifications, compressor, condenser, evaporator, blower motor, heater core, diagnostics.
Diagnostics Troubleshooting:
Diagnostic trouble codes (DTCs), common fault diagnosis, troubleshooting flowcharts for various systems.
K3-VE (Less common for this generation, but possible in some markets)
Engine Displacement 2
Engine Displacement 2:
1.3 Liters (1298 cc)
Performance
Performance Notes:
Engines are designed for economy and durability rather than outright performance. Adequate for city driving and highway cruising.
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
4Wd System:
Available with Permanent Four-Wheel Drive (4WD) with a center differential or a switchable 4WD system.
Transmission Fluid Spec Auto:
Refer to manual for specific ATF type (e.g., Dexron III or equivalent).
Transmission Fluid Spec Manual:
Refer to manual for specific gear oil type (e.g., API GL-4).
📐 Dimensions
Exterior
Length:
Approx. 4055 - 4150 mm (159.6 - 163.4 in)
Width:
Approx. 1690 - 1705 mm (66.5 - 67.1 in)
Height:
Approx. 1740 - 1770 mm (68.5 - 69.7 in)
Wheelbase:
Approx. 2430 mm (95.7 in)
Ground Clearance:
Approx. 190 - 200 mm (7.5 - 7.9 in)
Cargo
Cargo Volume Rear Seats Up:
Approx. 300-350 Liters (10.6-12.4 cu ft) behind rear seats
Cargo Volume Rear Seats Down:
Approx. 700-800 Liters (24.7-28.3 cu ft) with rear seats folded
Weights
Curb Weight FWD:
Approx. 1200 - 1300 kg (2645 - 2866 lbs)
Curb Weight 4Wd:
Approx. 1250 - 1350 kg (2756 - 2976 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle placard
🛡️ Safety Features
Ratings
Crash Test Ratings Example:
Varies by market and testing agency (e.g., JNCAP, Euro NCAP). Generally received moderate to good ratings for its class and era.
Active Features
ABS:
Standard or optional Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD).
Traction Control:
Optional Traction Control System (TCS) or Vehicle Stability Control (VSC) on some higher trims.
Passive Features
Airbags:
Front airbags for driver and passenger standard. Optional side airbags and curtain airbags on higher trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front seats, 3-point seatbelts for rear seats.
Child Seat Anchors:
ISOFIX/LATCH compatible child seat anchor points.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment systems with AM/FM radio, CD player, and optional MP3/auxiliary input. Higher trims might feature a touchscreen display with navigation in some markets.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features common for the era; primarily focused on safety basics like ABS and airbags. Parking sensors might be an option.
Connectivity
Connectivity Options:
Standard auxiliary input for audio devices. Bluetooth connectivity typically not standard, may be an aftermarket addition or found on later models/higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type used. Consult the manual for specific recommendations.
Air Filter Replacement:
Every 20,000 - 40,000 km (12,000 - 24,000 miles) or as needed based on driving environment.
Spark Plug Replacement:
Typically around 40,000 - 100,000 km (24,000 - 60,000 miles) depending on plug type (copper, platinum, iridium). Consult manual for specific plug type and interval.
Coolant Replacement:
Initial replacement at ~5 years or 100,000 km, then every 2-4 years or 40,000-80,000 km. Check manual for specific coolant type and interval.
Fluid Specifications
Engine Oil Specification:
Refer to manual for viscosity grade (e.g., 5W-30, 5W-40) and API/ILSAC service classification.
Engine Oil Capacity:
Approx. 3.7 - 3.9 liters (3.9 - 4.1 US quarts) with filter change for 1.5L engine.
Brake Fluid Specification:
DOT 3 or DOT 4 (check manual for exact specification and type).
Power Steering Fluid Specification:
Refer to manual for specific type (often ATF or a dedicated power steering fluid).
Known Issues
Common Wear Items:
Suspension bushings, shock absorbers, clutch wear (manual transmission), catalytic converter issues (in older vehicles or those driven in harsh conditions).
Engine Issues:
While generally reliable, some instances of oil consumption may occur in higher mileage engines. Proper maintenance is key.
4Wd System Notes:
Regular fluid changes for the transfer case and differentials are crucial for the longevity of the 4WD system.
📚 Vehicle History
Brand Heritage
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, is known for producing small, fuel-efficient, and reliable vehicles, with a strong heritage in kei cars and compact SUVs.
Model Evolution
Terios Lineage:
The Terios nameplate has a history dating back to 1997, evolving into a capable compact SUV. The J200 series represents the second generation, offering a more refined design and improved features over its predecessor.
Global Versions:
In some markets, this model was also sold under different brands or as a rebadged version (e.g., Toyota Rush, Subaru Deksia).
Production
Manufacturing Locations:
Primarily manufactured in Japan and Indonesia.
Key Updates:
Facelifts and minor updates occurred during its production run, typically involving styling revisions and feature enhancements.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific major awards are not widely publicized for the Terios II, it generally received positive reviews in its segment for its practicality, value for money, and capability, particularly in markets where it was popular.
Ratings
Reliability Ratings:
Daihatsu vehicles, in general, are recognized for their reliability, mirroring Toyota's reputation. The Terios II is considered a dependable vehicle when properly maintained.
Certifications
Safety Certifications:
Compliance with national and international safety and emissions standards (e.g., ECE regulations in Europe).
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