🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2006 Product Type: Factory Service Repair Manual Generation Generation Designation: Referenced as 2006 model year Codes Engine Code: Rotax 123 (common variant for this era) 👋 Introduction Market Position Target Audience: DIY motorcycle owners, home mechanics, and professional service technicians seeking complete repair and maintenance information for the 2006 Aprilia RS125. Competitive Analysis Manual Competitiveness: This factory service manual is the definitive resource, often superior to aftermarket manuals in terms of accuracy, completeness, and detail provided by the manufacturer's engineers. Key Features Instant Access: Instant download availability, eliminating shipping delays and providing immediate access to critical repair information. Completeness: Described as 'COMPLETE FACTORY SERVICE MANUAL', indicating it contains all sections typically found in official workshop manuals. 📋 Manual Details Coverage Areas Systems Covered: • Foreword • General information • Routine maintenance • Lubrication • Fuel system • Cooling system • Engine • Chassis • Electrical system Page Count Estimated Page Count: Not explicitly stated, but comprehensive factory manuals are typically 300-600 pages. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF/ZIP 📖 Manual Coverage Systems Covered Engine System: Detailed coverage of engine disassembly, assembly, diagnosis, and repair for the Rotax 123 engine, including cylinder, piston, crankshaft, connecting rod, and power valve systems. Fuel System: In-depth information on the carburetor (likely Dell'Orto PHBH or similar), fuel pump, fuel lines, and fuel tank maintenance and troubleshooting. Cooling System: Covers radiator, coolant hoses, thermostat, water pump, and coolant specifications for the liquid-cooled engine. Lubrication System: Details on oil mixture ratios (for 2-stroke pre-mix or separate oil injection systems), oil pump (if applicable), and lubrication points. Chassis System: Includes front and rear suspension (forks and shock absorber), steering system, wheel bearings, swingarm, and frame inspection and repair. Electrical System: Comprehensive diagrams and troubleshooting for ignition system, lighting, battery, charging system, starter motor, and wiring harness. Procedures Included Routine Maintenance: Scheduled maintenance tasks such as spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid checks, and general inspection. Engine Repair: Step-by-step guides for engine rebuilds, piston ring replacement, cylinder head service, and power valve system maintenance. Suspension Service: Instructions for fork seal replacement, fork oil changes, and rear shock absorber servicing or replacement. Brake System Service: Procedures for brake caliper overhaul, brake pad replacement, brake fluid flushing and bleeding, and master cylinder service. Troubleshooting: Diagnostic trees and common issue resolution for various systems (e.g., engine not starting, poor performance, electrical faults). Technical Depth Depth Of Coverage: Factory-level detail covering from basic owner maintenance to advanced engine rebuilds and complex electrical diagnostics. Suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Compatibility: WIN/MAC/LINUX Archiving Software: Requires unzipper such as WinRAR or equivalent. Print Quality Digital Format: Digital PDF format, offering high resolution for clear diagrams and text. Binding Type Binding: Digital (no physical binding). Paper Type Paper Type: Digital (not applicable). ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 2-stroke, liquid-cooled (Rotax 123 is a common designation for this period and engine type). Displacement: 125cc Bore X Stroke: Typically 54mm x 54.5mm for Rotax 123 Power Valve System: Likely features an exhaust power valve system (e.g., Aprilia 'Aposc' or similar) for improved torque and power delivery across the rev range. Performance Horsepower: OEM figures typically ranged around 30-34 hp, depending on market restrictions. Torque: Specific torque figures are detailed within the manual, crucial for engine tuning. Fuel System Carburetor: Likely Dell'Orto PHBH 28 or similar, with detailed jetting and adjustment procedures. Fuel Type: Unleaded gasoline, with specific octane rating recommendations in the manual. Two Stroke Oil: Pre-mix or separate oil injection system, requiring specific high-quality 2-stroke oil as per Aprilia specifications. 🔧 Transmission Standard Transmission Type: 6-speed constant mesh gearbox. Features Clutch Type: Wet multi-plate clutch, with service and adjustment procedures. Gear Ratios: Specific gear ratios for each of the 6 speeds will be detailed in the manual, critical for performance tuning. Final Drive: Chain drive, with maintenance schedules for lubrication and tension adjustment. Fluid Specifications Gearbox Oil: Manual will specify the type and capacity of gearbox oil. 📐 Dimensions Exterior Dimensions Overall: Specific dimensions (length, width, height, wheelbase) are provided in the manual for reference and setup. Weights Dry Weight: Typically around 130-140 kg, manual will provide exact figure. 🛡️ Safety Features Active Features Brakes: Hydraulic disc brakes front and rear. Manual will detail caliper specifications, piston sizes, and rotor thickness. Suspension: Adjustable front forks and rear monoshock suspension, with damping and preload adjustments detailed. Passive Features Frame Construction: Typically a twin-spar aluminum frame for rigidity and light weight, manual will cover frame inspection. 💡 Technology Features Infotainment Instrument Cluster: Features an analog tachometer and speedometer, along with warning lights for oil, neutral, indicators, and high beam. Specific diagnostic codes may be covered. Driver Assistance...
DIY motorcycle owners, home mechanics, and professional service technicians seeking complete repair and maintenance information for the 2006 Aprilia RS125.
Competitive Analysis
Manual Competitiveness:
This factory service manual is the definitive resource, often superior to aftermarket manuals in terms of accuracy, completeness, and detail provided by the manufacturer's engineers.
Key Features
Instant Access:
Instant download availability, eliminating shipping delays and providing immediate access to critical repair information.
Completeness:
Described as 'COMPLETE FACTORY SERVICE MANUAL', indicating it contains all sections typically found in official workshop manuals.
📋 Manual Details
Coverage Areas
Systems Covered:
• Foreword
• General information
• Routine maintenance
• Lubrication
• Fuel system
• Cooling system
• Engine
• Chassis
• Electrical system
Page Count
Estimated Page Count:
Not explicitly stated, but comprehensive factory manuals are typically 300-600 pages.
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF/ZIP
📖 Manual Coverage
Systems Covered
Engine System:
Detailed coverage of engine disassembly, assembly, diagnosis, and repair for the Rotax 123 engine, including cylinder, piston, crankshaft, connecting rod, and power valve systems.
Fuel System:
In-depth information on the carburetor (likely Dell'Orto PHBH or similar), fuel pump, fuel lines, and fuel tank maintenance and troubleshooting.
Cooling System:
Covers radiator, coolant hoses, thermostat, water pump, and coolant specifications for the liquid-cooled engine.
Lubrication System:
Details on oil mixture ratios (for 2-stroke pre-mix or separate oil injection systems), oil pump (if applicable), and lubrication points.
Chassis System:
Includes front and rear suspension (forks and shock absorber), steering system, wheel bearings, swingarm, and frame inspection and repair.
Electrical System:
Comprehensive diagrams and troubleshooting for ignition system, lighting, battery, charging system, starter motor, and wiring harness.
Procedures Included
Routine Maintenance:
Scheduled maintenance tasks such as spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid checks, and general inspection.
Engine Repair:
Step-by-step guides for engine rebuilds, piston ring replacement, cylinder head service, and power valve system maintenance.
Suspension Service:
Instructions for fork seal replacement, fork oil changes, and rear shock absorber servicing or replacement.
Brake System Service:
Procedures for brake caliper overhaul, brake pad replacement, brake fluid flushing and bleeding, and master cylinder service.
Troubleshooting:
Diagnostic trees and common issue resolution for various systems (e.g., engine not starting, poor performance, electrical faults).
Technical Depth
Depth Of Coverage:
Factory-level detail covering from basic owner maintenance to advanced engine rebuilds and complex electrical diagnostics. Suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Compatibility:
WIN/MAC/LINUX
Archiving Software:
Requires unzipper such as WinRAR or equivalent.
Print Quality
Digital Format:
Digital PDF format, offering high resolution for clear diagrams and text.
Binding Type
Binding:
Digital (no physical binding).
Paper Type
Paper Type:
Digital (not applicable).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 2-stroke, liquid-cooled (Rotax 123 is a common designation for this period and engine type).
Displacement:
125cc
Bore X Stroke:
Typically 54mm x 54.5mm for Rotax 123
Power Valve System:
Likely features an exhaust power valve system (e.g., Aprilia 'Aposc' or similar) for improved torque and power delivery across the rev range.
Performance
Horsepower:
OEM figures typically ranged around 30-34 hp, depending on market restrictions.
Torque:
Specific torque figures are detailed within the manual, crucial for engine tuning.
Fuel System
Carburetor:
Likely Dell'Orto PHBH 28 or similar, with detailed jetting and adjustment procedures.
Fuel Type:
Unleaded gasoline, with specific octane rating recommendations in the manual.
Two Stroke Oil:
Pre-mix or separate oil injection system, requiring specific high-quality 2-stroke oil as per Aprilia specifications.
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh gearbox.
Features
Clutch Type:
Wet multi-plate clutch, with service and adjustment procedures.
Gear Ratios:
Specific gear ratios for each of the 6 speeds will be detailed in the manual, critical for performance tuning.
Final Drive:
Chain drive, with maintenance schedules for lubrication and tension adjustment.
Fluid Specifications
Gearbox Oil:
Manual will specify the type and capacity of gearbox oil.
📐 Dimensions
Exterior
Dimensions Overall:
Specific dimensions (length, width, height, wheelbase) are provided in the manual for reference and setup.
Weights
Dry Weight:
Typically around 130-140 kg, manual will provide exact figure.
🛡️ Safety Features
Active Features
Brakes:
Hydraulic disc brakes front and rear. Manual will detail caliper specifications, piston sizes, and rotor thickness.
Suspension:
Adjustable front forks and rear monoshock suspension, with damping and preload adjustments detailed.
Passive Features
Frame Construction:
Typically a twin-spar aluminum frame for rigidity and light weight, manual will cover frame inspection.
💡 Technology Features
Infotainment
Instrument Cluster:
Features an analog tachometer and speedometer, along with warning lights for oil, neutral, indicators, and high beam. Specific diagnostic codes may be covered.
Driver Assistance
Rider Aids:
No electronic rider aids (e.g., ABS, traction control) are expected on this model, focus is on mechanical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Manual will specify interval for gearbox oil and 2-stroke oil reservoir (if applicable).
Spark Plug Replacement:
Recommended intervals for spark plug inspection and replacement detailed in the maintenance schedule.
Chain Maintenance:
Regular checks for chain tension and lubrication are critical, with specific mileage intervals provided.
Engine Top End Overhaul:
While not a fixed interval, the manual will provide guidance on when to inspect wear on piston rings and cylinder based on performance degradation.
Fluid Specifications
Coolant Type:
Manual will specify the correct type of antifreeze/coolant mixture (e.g., ethylene glycol based).
Brake Fluid Type:
Typically DOT 4 brake fluid, manual will confirm.
Known Issues
Power Valve Sticking:
A common issue on 2-stroke engines of this era is carbon buildup causing the power valve to stick. The manual will detail cleaning procedures.
Carburetor Tuning:
Due to its high-performance nature, the carburetor may require periodic adjustment or cleaning to maintain optimal performance.
Cooling System Leaks:
Over time, coolant hoses and seals can degrade, leading to potential leaks. Manual will guide on inspection and replacement.
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Aprilia has a strong heritage in racing, particularly in the 125cc and 250cc Grand Prix classes, with the RS125 being a direct road-going descendant of their successful racing machines.
Model Evolution
Rs125 Development:
The RS125 model has undergone several updates over its production run, with the 2006 model representing a refinement of the design, often featuring improved aerodynamics and engine tuning.
Production
Manufacturing Location:
Typically produced in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Model Acclaim:
The Aprilia RS125 has historically been recognized for its sporty performance, handling, and race-inspired styling in the lightweight sportbike segment.
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