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Dodge Magnum 300 Touring 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Trim: 300 Touring Year: 2006 Codes Platform: Chrysler LX platform 👋 Introduction Market Position Segment: Mid-size station wagon, often marketed as a 'four-door coupe' alternative Competitive Analysis Competitors 2006: Subaru Outback, Audi A6 Avant, Volvo V70, Mercedes-Benz E-Class Wagon Key Features Design Language: Aggressive, muscular styling, distinctive front-end design Powertrain Options: Rear-wheel drive (RWD) or all-wheel drive (AWD) availability, powerful V6 and V8 engines Target Audience: Buyers seeking a blend of performance, utility, and distinctive styling 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair Page Count Estimated Pages: Over 2000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, emissions control Transmission: Automatic transmission (e.g., W5A580, NAG1) repair and overhaul, torque converter Drivetrain: Front-wheel drive (FWD) components, driveshafts, differential, axles Suspension: Front and rear suspension systems, components, alignment Steering: Power steering system, steering column, rack and pinion Brakes: Hydraulic brake system, ABS, EBD, brake pads, rotors, calipers, lines, bleeding procedures Electrical: Wiring diagrams, starter, alternator, battery, lighting systems, fuses, relays HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair Body: Body panels, doors, glass, interior trim, bumpers, chassis Restraints: Airbag system (SRS) diagnosis and repair, seat belts Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics Repair Procedures: Component removal, installation, and adjustment for all major systems Overhaul Procedures: Engine and transmission overhaul detailed steps Specification Tables: Torque specifications, clearances, fluid capacities, component data Technical Depth Depth: Full workshop level: from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF document Print Quality Quality: High-resolution scans of original factory documentation Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Base: EGJ (3.5L V6 SOHC MPI) Displacement Base: 3.5 Liters (214.6 cu in) Horsepower Base: 250 hp @ 6400 rpm Torque Base: 250 lb-ft @ 3800 rpm Optional Engine Engine Code Optional: EZH (5.7L V8 HEMI MDS) Displacement Optional: 5.7 Liters (345 cu in) Horsepower Optional: 340 hp @ 5000 rpm Torque Optional: 390 lb-ft @ 4000 rpm Performance 0 60 Mph Base: Approx. 7.0 seconds 0 60 Mph Optional: Approx. 5.0 seconds Fuel System Fuel Delivery: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended, higher for HEMI) Emission Controls: On-Board Diagnostics (OBD-II), EGR, Catalytic Converter 🔧 Transmission Standard Type Standard: 5-speed Automatic (W5A580 / NAG1) Drive Layout Standard: RWD Optional Type Optional: 5-speed Automatic (W5A580 / NAG1) with AutoStick Drive Layout Optional: AWD (4-Wheel Drive) Features Transmission Features: Electronic control, adaptive shifting, manual shift mode (AutoStick) Fluid Specs Transmission Fluid Type: ATF+4 (Mopar) Transmission Fluid Capacity: Approx. 8.0 - 9.5 quarts (refer to manual for exact capacity) 📐 Dimensions Exterior Length: 192.6 inches Width: 74.4 inches Height: 57.4 inches Wheelbase: 116.0 inches Interior Passenger Volume: Approx. 100.6 cu ft Cargo Cargo Volume Rear Seats Up: Approx. 27.2 cu ft Cargo Volume Rear Seats Down: Approx. 63.7 cu ft Weights Curb Weight Base: Approx. 3,870 lbs Curb Weight Optional Hemi: Approx. 4,095 lbs Gross Vehicle Weight Rating: Approx. 4,950 lbs (V6) / 5,100 lbs (V8) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (2006 Model Year) NHTSA Front Impact Passenger: 5-Star (2006 Model Year) IIHS Side Impact: Good (2006 Model Year) Active Features Traction Control: Standard (on most models) Electronic Stability Control: Optional / Standard on some trims Anti Lock Brakes: Standard Brake Assist: Standard Passive Features Airbag System: Frontal airbags, side-curtain airbags, front-seat side airbags Seat Belts: 3-point front and rear seat belts, pretensioners, load limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) 💡 Technology Features Infotainment Infotainment System: Optional Boston Acoustics premium audio system, Uconnect infotainment system with navigation available on higher trims Driver Assistance Cruise Control: Standard Parking Sensors: Optional Rear Park Assist Connectivity Auxiliary Input: Optional 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for exact intervals) Transmission Fluid Change Interval: Every 30,000-60,000 miles (highly recommended, especially for NAG1) Spark Plug Replacement V6: Approx. 100,000 miles (long-life iridium plugs) Spark Plug Replacement Hemi: Approx. 100,000 miles (long-life iridium plugs) Coolant Flush Interval: Every 5 years or 100,000 miles Fluid Specifications Engine Oil Type: SAE 5W-20 (MS-6395 approved) Engine Oil Capacity V6: 6.5 quarts (with filter) Engine Oil Capacity Hemi: 7.0 quarts (with filter) Coolant Type: HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant Brake Fluid Type: DOT 3 Known Issues Transmission Issues: NAG1 (W5A580) transmission...
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Dodge Magnum 300 Touring 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Trim:
300 Touring
Year:
2006
Codes
Platform:
Chrysler LX platform
👋 Introduction
Market Position
Segment:
Mid-size station wagon, often marketed as a 'four-door coupe' alternative
Competitive Analysis
Competitors 2006:
Subaru Outback, Audi A6 Avant, Volvo V70, Mercedes-Benz E-Class Wagon
Key Features
Design Language:
Aggressive, muscular styling, distinctive front-end design
Powertrain Options:
Rear-wheel drive (RWD) or all-wheel drive (AWD) availability, powerful V6 and V8 engines
Target Audience:
Buyers seeking a blend of performance, utility, and distinctive styling
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop service and repair
Page Count
Estimated Pages:
Over 2000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, emissions control
Transmission:
Automatic transmission (e.g., W5A580, NAG1) repair and overhaul, torque converter
Drivetrain:
Front-wheel drive (FWD) components, driveshafts, differential, axles
Suspension:
Front and rear suspension systems, components, alignment
Steering:
Power steering system, steering column, rack and pinion
Brakes:
Hydraulic brake system, ABS, EBD, brake pads, rotors, calipers, lines, bleeding procedures
Electrical:
Wiring diagrams, starter, alternator, battery, lighting systems, fuses, relays
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair
Body:
Body panels, doors, glass, interior trim, bumpers, chassis
Restraints:
Airbag system (SRS) diagnosis and repair, seat belts
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics
Repair Procedures:
Component removal, installation, and adjustment for all major systems
Overhaul Procedures:
Engine and transmission overhaul detailed steps
Specification Tables:
Torque specifications, clearances, fluid capacities, component data
Technical Depth
Depth:
Full workshop level: from basic maintenance to complete engine/transmission rebuilds and advanced diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF document
Print Quality
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Base:
EGJ (3.5L V6 SOHC MPI)
Displacement Base:
3.5 Liters (214.6 cu in)
Horsepower Base:
250 hp @ 6400 rpm
Torque Base:
250 lb-ft @ 3800 rpm
Optional Engine
Engine Code Optional:
EZH (5.7L V8 HEMI MDS)
Displacement Optional:
5.7 Liters (345 cu in)
Horsepower Optional:
340 hp @ 5000 rpm
Torque Optional:
390 lb-ft @ 4000 rpm
Performance
0 60 Mph Base:
Approx. 7.0 seconds
0 60 Mph Optional:
Approx. 5.0 seconds
Fuel System
Fuel Delivery:
Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended, higher for HEMI)
Emission Controls:
On-Board Diagnostics (OBD-II), EGR, Catalytic Converter
🔧 Transmission
Standard
Type Standard:
5-speed Automatic (W5A580 / NAG1)
Drive Layout Standard:
RWD
Optional
Type Optional:
5-speed Automatic (W5A580 / NAG1) with AutoStick
Drive Layout Optional:
AWD (4-Wheel Drive)
Features
Transmission Features:
Electronic control, adaptive shifting, manual shift mode (AutoStick)
Fluid Specs
Transmission Fluid Type:
ATF+4 (Mopar)
Transmission Fluid Capacity:
Approx. 8.0 - 9.5 quarts (refer to manual for exact capacity)
📐 Dimensions
Exterior
Length:
192.6 inches
Width:
74.4 inches
Height:
57.4 inches
Wheelbase:
116.0 inches
Interior
Passenger Volume:
Approx. 100.6 cu ft
Cargo
Cargo Volume Rear Seats Up:
Approx. 27.2 cu ft
Cargo Volume Rear Seats Down:
Approx. 63.7 cu ft
Weights
Curb Weight Base:
Approx. 3,870 lbs
Curb Weight Optional Hemi:
Approx. 4,095 lbs
Gross Vehicle Weight Rating:
Approx. 4,950 lbs (V6) / 5,100 lbs (V8)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (2006 Model Year)
NHTSA Front Impact Passenger:
5-Star (2006 Model Year)
IIHS Side Impact:
Good (2006 Model Year)
Active Features
Traction Control:
Standard (on most models)
Electronic Stability Control:
Optional / Standard on some trims
Anti Lock Brakes:
Standard
Brake Assist:
Standard
Passive Features
Airbag System:
Frontal airbags, side-curtain airbags, front-seat side airbags
Seat Belts:
3-point front and rear seat belts, pretensioners, load limiters
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren)
💡 Technology Features
Infotainment
Infotainment System:
Optional Boston Acoustics premium audio system, Uconnect infotainment system with navigation available on higher trims
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional Rear Park Assist
Connectivity
Auxiliary Input:
Optional
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type (refer to manual for exact intervals)
Transmission Fluid Change Interval:
Every 30,000-60,000 miles (highly recommended, especially for NAG1)
Spark Plug Replacement V6:
Approx. 100,000 miles (long-life iridium plugs)
Spark Plug Replacement Hemi:
Approx. 100,000 miles (long-life iridium plugs)
Coolant Flush Interval:
Every 5 years or 100,000 miles
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (MS-6395 approved)
Engine Oil Capacity V6:
6.5 quarts (with filter)
Engine Oil Capacity Hemi:
7.0 quarts (with filter)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant
Brake Fluid Type:
DOT 3
Known Issues
Transmission Issues:
NAG1 (W5A580) transmission can exhibit shifting problems, solenoid issues, or torque converter clutch (TCC) failure. Valve body issues are also noted.
Suspension Issues:
Front suspension components like ball joints and control arm bushings can wear prematurely. Rear axle clunk or noise can occur.
Electrical Issues:
Window regulators, power lock actuators, and occasional CAN bus communication errors.
Engine Issues:
Hemi engines can sometimes develop exhaust manifold leaks or lifter tick. V6 engines are generally robust but require diligent maintenance.
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge has a long history of performance-oriented vehicles and distinctive styling, often with a focus on American muscle car heritage.
Model Evolution
Magnum Lineage:
The 2005-2008 Magnum revived the Magnum nameplate, this time as a rear-wheel-drive, five-door wagon based on the LX platform shared with the Chrysler 300 and Dodge Charger.
Production
Production Years:
2005-2008
Manufacturing Plant:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Initial Reception:
The Dodge Magnum was praised for its bold styling and powerful optional HEMI V8 engine, offering a unique blend of performance and utility in its segment.
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