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2006 Suzuki sx4 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Year: 2006 Codes Chassis Code: GY Series Engine Code Common: M15A / M16A 👋 Introduction Market Position Segment: Subcompact crossover SUV Positioning: Suzuki's offering in the growing small SUV market, known for its affordability, practicality, and available AWD. Competitive Analysis Key Competitors: Ford Focus, Honda Fit, Toyota Yaris (in terms of size and price point), and larger compact SUVs like the Honda CR-V and Toyota RAV4 as aspirational comparisons. Key Features Vehicle Design Philosophy: A blend of hatchback practicality with SUV styling and higher ground clearance, offering a versatile urban and light off-road package. AWD Availability: Introduction of Suzuki's i-AWD system, enhancing traction and stability in various weather and road conditions. 📋 Manual Details Coverage Areas Systems Covered: Engine, Driveline/Axle, Transmission/Transaxle, Suspension, Brakes, Steering, HVAC, Restraint System, Body/Cab/Accessories, Control Systems, General Information, Precautions, Specifications Page Count Pages: 1480 Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Platform Platform Compatibility: Windows and MAC 📖 Manual Coverage Systems Covered Engine Management: Diagnosis, repair, and overhaul of engine components, including fuel injection, ignition, emissions control, and cooling systems. Drivetrain: Detailed procedures for maintenance, repair, and overhaul of front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials and driveshafts. Transmission: Coverage for both manual and automatic transmissions, including torque converters, clutch assemblies, gear shifting mechanisms, and transmission control modules. Suspension Steering: Diagnosis and repair of MacPherson strut front suspension, multi-link rear suspension, power steering systems, and wheel alignment procedures. Brakes: Repair and maintenance of hydraulic brake systems, including front disc brakes, rear drum brakes (or discs depending on trim), ABS, and parking brake systems. HVAC: Servicing of air conditioning systems, heating, ventilation, and related components, including refrigerant handling and component replacement. Restraint System: Information on airbag systems, seat belt pre-tensioners, and related safety components, including diagnostic procedures. Body Exterior Interior: Repair procedures for body panels, doors, latches, hinges, glass, trim, and interior components. Electrical Electronics: Wiring diagrams, diagnostic procedures for electrical faults, lighting systems, instrument cluster, power windows, and central locking. Procedures Included Maintenance: Oil changes, filter replacements, coolant flushes, brake fluid replacement, spark plug service, and belt inspections. Diagnostics Troubleshooting: Step-by-step diagnostic routines for common and uncommon problems, including fault code interpretation. Repair Overhaul: Detailed instructions for disassembling, repairing, and reassembling major vehicle components and systems. Component Replacement: Guidance on replacing specific parts such as alternators, starters, water pumps, fuel pumps, sensors, and actuators. Specifications Data: Torque specifications, fluid capacities, refrigerant charge amounts, and critical measurements for all systems. Technical Depth Depth: Comprehensive, covering routine maintenance to major component overhaul and complex diagnostic procedures. Target Audience: Professional mechanics, DIY enthusiasts, and automotive technicians. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval. Printability: Printable pages for hands-on reference. Print Quality Image Resolution: High-resolution diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type 1: 1.5L Inline-4 (M15A) Displacement 1: 1490 cc Horsepower 1: 98-102 hp (approximate) Torque 1: 94-96 lb-ft (approximate) Engine Type 2: 1.6L Inline-4 (M16A) Displacement 2: 1586 cc Horsepower 2: 105-111 hp (approximate) Torque 2: 105-107 lb-ft (approximate) Performance Engine Configuration: DOHC, 16-valve, VVT (Variable Valve Timing) on some variants. Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emission Control: Catalytic converter, oxygen sensors, EGR system (where applicable). 🔧 Transmission Standard Transmission Type Std: 5-speed Manual Optional Transmission Type Opt: 4-speed Automatic (with overdrive) Features AWD System: Suzuki i-AWD (Intelligent All-Wheel Drive) system available on select trims, typically selectable between FWD and AWD modes. Clutch Type Manual: Hydraulically actuated diaphragm-spring clutch. Automatic Transmission Control: Electronic control unit (ECU) for shifting logic and engagement. 📐 Dimensions Exterior Length: 162.0 inches (approx.) Width: 68.1 inches (approx.) Height: 60.8 inches (approx.) Wheelbase: 98.4 inches (approx.) Interior Passenger Volume: Approx. 90 cubic feet Cargo Cargo Volume Rear Seats Up: Approx. 12.4 cubic feet Cargo Volume Rear Seats Down: Approx. 41.7 cubic feet Weights Curb Weight FWD: Approx. 2513 - 2601 lbs Curb Weight AWD: Approx. 2646 - 2779 lbs Gross Vehicle Weight Rating: Approx. 3700 - 3900 lbs Wheels Tires Wheel Bolt Pattern: 5x114.3 mm (5x4.5 inches) Standard Tire Size: 205/60R16 Optional Tire Size: 205/50R17 🛡️ Safety Features Ratings NHTSA Front Impact: 4 Stars (Driver), 5 Stars (Passenger) NHTSA Side Impact: 5 Stars (Front), 4 Stars (Rear) IIHS Front Offset Crash: Good Active Features ABS: Standard Anti-lock Braking System E Brake Type: Mechanical handbrake (rear drum or disc). Passive Features Airbags: Front driver and passenger airbags standard. Side curtain airbags and front side airbags available on higher trims. Seatbelts: 3-point seat belts with pretensioners for front seats, 3-point seat belts for rear seats. Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system. 💡 Technology Features Infotainment Audio...
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Stichworte: 2006 Car Cars Suzuki SX4
2006 Suzuki sx4 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
SX4
Year:
2006
Codes
Chassis Code:
GY Series
Engine Code Common:
M15A / M16A
👋 Introduction
Market Position
Segment:
Subcompact crossover SUV
Positioning:
Suzuki's offering in the growing small SUV market, known for its affordability, practicality, and available AWD.
Competitive Analysis
Key Competitors:
Ford Focus, Honda Fit, Toyota Yaris (in terms of size and price point), and larger compact SUVs like the Honda CR-V and Toyota RAV4 as aspirational comparisons.
Key Features Vehicle
Design Philosophy:
A blend of hatchback practicality with SUV styling and higher ground clearance, offering a versatile urban and light off-road package.
AWD Availability:
Introduction of Suzuki's i-AWD system, enhancing traction and stability in various weather and road conditions.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Driveline/Axle, Transmission/Transaxle, Suspension, Brakes, Steering, HVAC, Restraint System, Body/Cab/Accessories, Control Systems, General Information, Precautions, Specifications
Page Count
Pages:
1480
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Platform
Platform Compatibility:
Windows and MAC
📖 Manual Coverage
Systems Covered
Engine Management:
Diagnosis, repair, and overhaul of engine components, including fuel injection, ignition, emissions control, and cooling systems.
Drivetrain:
Detailed procedures for maintenance, repair, and overhaul of front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials and driveshafts.
Transmission:
Coverage for both manual and automatic transmissions, including torque converters, clutch assemblies, gear shifting mechanisms, and transmission control modules.
Suspension Steering:
Diagnosis and repair of MacPherson strut front suspension, multi-link rear suspension, power steering systems, and wheel alignment procedures.
Brakes:
Repair and maintenance of hydraulic brake systems, including front disc brakes, rear drum brakes (or discs depending on trim), ABS, and parking brake systems.
HVAC:
Servicing of air conditioning systems, heating, ventilation, and related components, including refrigerant handling and component replacement.
Restraint System:
Information on airbag systems, seat belt pre-tensioners, and related safety components, including diagnostic procedures.
Body Exterior Interior:
Repair procedures for body panels, doors, latches, hinges, glass, trim, and interior components.
Electrical Electronics:
Wiring diagrams, diagnostic procedures for electrical faults, lighting systems, instrument cluster, power windows, and central locking.
Procedures Included
Maintenance:
Oil changes, filter replacements, coolant flushes, brake fluid replacement, spark plug service, and belt inspections.
Diagnostics Troubleshooting:
Step-by-step diagnostic routines for common and uncommon problems, including fault code interpretation.
Repair Overhaul:
Detailed instructions for disassembling, repairing, and reassembling major vehicle components and systems.
Component Replacement:
Guidance on replacing specific parts such as alternators, starters, water pumps, fuel pumps, sensors, and actuators.
Specifications Data:
Torque specifications, fluid capacities, refrigerant charge amounts, and critical measurements for all systems.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to major component overhaul and complex diagnostic procedures.
Target Audience:
Professional mechanics, DIY enthusiasts, and automotive technicians.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval.
Printability:
Printable pages for hands-on reference.
Print Quality
Image Resolution:
High-resolution diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
1.5L Inline-4 (M15A)
Displacement 1:
1490 cc
Horsepower 1:
98-102 hp (approximate)
Torque 1:
94-96 lb-ft (approximate)
Engine Type 2:
1.6L Inline-4 (M16A)
Displacement 2:
1586 cc
Horsepower 2:
105-111 hp (approximate)
Torque 2:
105-107 lb-ft (approximate)
Performance
Engine Configuration:
DOHC, 16-valve, VVT (Variable Valve Timing) on some variants.
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emission Control:
Catalytic converter, oxygen sensors, EGR system (where applicable).
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual
Optional
Transmission Type Opt:
4-speed Automatic (with overdrive)
Features
AWD System:
Suzuki i-AWD (Intelligent All-Wheel Drive) system available on select trims, typically selectable between FWD and AWD modes.
Clutch Type Manual:
Hydraulically actuated diaphragm-spring clutch.
Automatic Transmission Control:
Electronic control unit (ECU) for shifting logic and engagement.
📐 Dimensions
Exterior
Length:
162.0 inches (approx.)
Width:
68.1 inches (approx.)
Height:
60.8 inches (approx.)
Wheelbase:
98.4 inches (approx.)
Interior
Passenger Volume:
Approx. 90 cubic feet
Cargo
Cargo Volume Rear Seats Up:
Approx. 12.4 cubic feet
Cargo Volume Rear Seats Down:
Approx. 41.7 cubic feet
Weights
Curb Weight FWD:
Approx. 2513 - 2601 lbs
Curb Weight AWD:
Approx. 2646 - 2779 lbs
Gross Vehicle Weight Rating:
Approx. 3700 - 3900 lbs
Wheels Tires
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Standard Tire Size:
205/60R16
Optional Tire Size:
205/50R17
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4 Stars (Driver), 5 Stars (Passenger)
NHTSA Side Impact:
5 Stars (Front), 4 Stars (Rear)
IIHS Front Offset Crash:
Good
Active Features
ABS:
Standard Anti-lock Braking System
E Brake Type:
Mechanical handbrake (rear drum or disc).
Passive Features
Airbags:
Front driver and passenger airbags standard. Side curtain airbags and front side airbags available on higher trims.
Seatbelts:
3-point seat belts with pretensioners for front seats, 3-point seat belts for rear seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system.
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM radio, optional MP3 capability, and auxiliary input jack. Higher trims may feature upgraded speakers and steering wheel audio controls.
Driver Assistance
ABS Standard:
Yes, standard on all models.
Traction Control:
Available on some models, often integrated with the AWD system.
Connectivity
Auxiliary Input:
Standard on most models for connecting portable audio devices.
Convenience Features
Power Windows Locks:
Standard on most trims; power mirrors also common.
🔧 Maintenance
Service Intervals Engine Oil
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first, under normal driving conditions. Severe conditions may require more frequent changes.
Oil Filter Replacement:
Replace with each oil change.
Engine Oil Type:
SAE 5W-30, API SM or higher certified.
Engine Oil Capacity:
Approx. 3.7 US quarts (3.5 liters) with filter change (for 1.6L engine).
Service Intervals Coolant
Coolant Type:
Suzuki Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with long-life additives (pink or red color).
Coolant Change Interval:
Initial change at 105,000 miles (168,000 km) or 7 years, then every 52,500 miles (84,000 km) or 4.5 years thereafter.
Coolant Capacity:
Approx. 5.3 US quarts (5.0 liters) (for 1.6L engine, may vary with AWD).
Service Intervals Transmission
Manual Transmission Fluid Type:
API GL-4 SAE 75W-90 gear oil.
Automatic Transmission Fluid Type:
Suzuki ATF 3314 or equivalent JWS 3309 specification fluid.
Transmission Fluid Change Interval:
Automatic: Every 60,000 miles (96,000 km) or 4 years. Manual: Inspect periodically, change if contaminated.
Service Intervals Brakes
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Brake Fluid Change Interval:
Every 2 years or 30,000 miles (48,000 km).
Known Issues
Common Complaints:
Some reports of premature clutch wear in manual transmissions, occasional electrical glitches (e.g., power windows), and suspension component wear (e.g., bushings, struts) due to typical usage patterns. Check for recalls related to Takata airbags.
Recommended Checks:
Regular inspection of exhaust system, drive belts, and cooling system hoses for degradation. Check AWD system fluid levels and condition if applicable.
📚 Vehicle History
Brand Heritage
Suzuki Automotive Focus:
Suzuki has a long history of producing reliable and affordable vehicles, often with a focus on compact and lightweight designs, including motorcycles and specialized off-road vehicles.
Model Evolution
First Generation Launch:
The Suzuki SX4 was introduced globally in 2006 (model year 2007 in some markets) as a successor to the Aerio hatchback.
Platform Sharing:
Developed in collaboration with Fiat, sharing its platform with the Fiat Sedici.
Production
Manufacturing Locations:
Primarily manufactured in Japan (Saitama), Hungary (Magyar Suzuki), and Indonesia.
Model Life Cycle:
First generation: 2006-2014. Second generation introduced for the 2014 model year (as the Suzuki SX4 S-Cross).
🏆 Awards & Recognition
Recognitions
Initial Reception:
Generally received positive reviews for its value, practicality, and optional AWD system in the subcompact crossover segment. Praised for its maneuverability and fuel efficiency.
Safety Awards:
Achieved good safety ratings in NHTSA and IIHS crash tests for its class and era, contributing to its market appeal.
Certifications
Emissions Standards:
Meets prevailing emissions standards for the model year in its target markets.
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