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Aprilia RX50 SX50 Motorcycle 2007-2011 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RX 50 / SX 50 Model Variant: RX 50 (Supermoto/Enduro), SX 50 (Supermoto) Codes Model Code Rx 50: AP02 Model Code Sx 50: AP06 👋 Introduction Market Position Category: Lightweight Sport Motorcycle (125cc class equivalent, though 50cc) Target Audience: Young riders, urban commuters, off-road enthusiasts (RX model) Competitive Analysis Competitors: Derbi Senda 50, Yamaha DT50, Beta RR 50, Rieju MRT 50 Key Features Styling: Aggressive, modern sportbike/supermoto styling. Performance Focus: Designed for agile handling and spirited performance within its displacement class. Durability: Built for the demands of daily use and occasional off-road excursions (RX model). 📋 Manual Details Coverage Areas Covered Years: 2007, 2008, 2009, 2010, 2011 Page Count Estimated Pages: 250+ Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Full Engine Overhaul, Top End, Bottom End, Lubrication System, Cooling System (Liquid Cooled) Fuel System: Carburetor Specifications (Dell'Orto PHVA 17.5 BD), Fuel Tank, Fuel Lines, Fuel Pump (if applicable) Ignition System: CDI Unit, Spark Plug Specifications, Ignition Timing Exhaust System: Exhaust Pipe, Muffler, Sealing Transmission Drivetrain: 6-Speed Sequential Gearbox, Clutch Assembly (Wet Multi-Plate), Gear Shifting Mechanism, Final Drive (Chain) Chassis Frame: Frame Inspection, Welding, Component Mounting Suspension: Front Forks (Marzocchi Upside-Down), Rear Shock Absorber (Monoshock), Linkages, Adjustments Brakes: Front Hydraulic Disc Brake (e.g., Grimeca), Rear Hydraulic Disc Brake, Master Cylinders, Calipers, Bleeding Procedures Electrical System: Wiring Diagrams, Battery, Lighting (Headlight, Taillight, Indicators), Starter Motor, Alternator, Fuses, Switches Wheels Tires: Wheel Specifications, Tire Sizes (e.g., 100/80-17 Front, 130/70-17 Rear), Tire Pressures Bodywork Trim: Fairings, Seat, Fuel Tank Cover, Handlebars, Control Levers Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Checks, Chain Adjustment, Brake Pad Replacement, Cooling System Flush, Air Filter Cleaning/Replacement Troubleshooting: Diagnostic Procedures for Starting Issues, Running Problems, Electrical Faults, Transmission Issues Repair Rebuild: Engine Rebuilds, Clutch Replacement, Suspension Overhaul, Brake System Overhauls, Electrical Component Replacement Adjustments: Carburetor Adjustment, Clutch Cable Adjustment, Chain Tension Adjustment, Suspension Preload Adjustment Technical Depth Depth: Comprehensive: From basic routine maintenance to complete engine and transmission disassembly/reassembly. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Quality: High-resolution scans, clear text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke, Single Cylinder, Liquid-Cooled Displacement: 49.7 cc Bore X Stroke: 39.5 mm x 40.0 mm Compression Ratio: Approx. 8.5:1 (varies slightly by specific tuning) Performance Horsepower: Approx. 2.0 kW (2.7 HP) at 6,500 RPM (Stock, may vary by market regulations) Torque: Approx. 3.2 Nm at 6,000 RPM (Stock) Fuel System Carburetor Model: Dell'Orto PHVA 17.5 BD Fuel Type: Unleaded Gasoline (RON 95 Recommended) Fuel Mixture: Automatic Oil Injection (Separate Reservoir) Lubrication Engine Oil Type: 2-Stroke Synthetic Oil (e.g., Motul 710 2T, Castrol Power 1 Racing 2T) Engine Oil Capacity: Approx. 0.8 Liters (for gearbox oil, not 2-stroke mix) Cooling System Coolant Type: Ethylene Glycol Based Antifreeze Mixture (50% Water) Coolant Capacity: Approx. 0.5 Liters 🔧 Transmission Standard Type: 6-Speed Manual, Constant Mesh Features Clutch Type: Wet, Multi-Plate Final Drive: Chain Driven Gear Ratios 1St Gear: Approx. 32/12 (2.667) 2Nd Gear: Approx. 29/15 (1.933) 3Rd Gear: Approx. 27/17 (1.588) 4Th Gear: Approx. 25/19 (1.316) 5Th Gear: Approx. 24/21 (1.143) 6Th Gear: Approx. 23/23 (1.000) Gearbox Oil Spec Oil Type: API SG or higher, SAE 10W/40 Transmission Oil (e.g., Motul Transoil 10W-40, Castrol MTX 10W-40) 📐 Dimensions Exterior Length: Approx. 2070 mm (RX 50), 2050 mm (SX 50) Width: Approx. 810 mm (RX 50), 790 mm (SX 50) Height: Approx. 1160 mm (RX 50), 1150 mm (SX 50) Wheelbase: Approx. 1400 mm Weights Dry Weight: Approx. 104 kg (RX 50), 103 kg (SX 50) Gross Weight Limit: N/A (Refer to owner's manual for specific limits) Cargo Cargo Capacity: N/A (No dedicated cargo features) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is assessed differently, focus on rider aids and build quality) Active Features Braking System: Hydraulic Disc Brakes Front and Rear for effective stopping power. Lighting: Full lighting system (headlight, taillight, brake light, turn signals) for visibility. Passive Features Chassis Design: Robust frame construction for stability. Tires: Sport-oriented tires for good grip. 💡 Technology Features Infotainment Features: N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, warning lights) 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 km or 1 year (whichever comes first). Check gearbox oil level more frequently. Spark Plug Check: Every 3,000 km Air Filter Cleaning: Every 3,000 km or as needed based on operating conditions. Chain Adjustment: Every 1,000 km or as needed. Brake Fluid Change: Every 2 years. Fluid Specifications Transmission Oil Part Number: Refer to manual for specific part number, generally any quality 10W-40 transmission oil. Coolant Part Number: Refer to manual for specific part number, typically any quality glycol-based coolant. Brake Fluid...
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Aprilia RX50 SX50 Motorcycle 2007-2011 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RX 50 / SX 50
Model Variant:
RX 50 (Supermoto/Enduro), SX 50 (Supermoto)
Codes
Model Code Rx 50:
AP02
Model Code Sx 50:
AP06
👋 Introduction
Market Position
Category:
Lightweight Sport Motorcycle (125cc class equivalent, though 50cc)
Target Audience:
Young riders, urban commuters, off-road enthusiasts (RX model)
Competitive Analysis
Competitors:
Derbi Senda 50, Yamaha DT50, Beta RR 50, Rieju MRT 50
Key Features
Styling:
Aggressive, modern sportbike/supermoto styling.
Performance Focus:
Designed for agile handling and spirited performance within its displacement class.
Durability:
Built for the demands of daily use and occasional off-road excursions (RX model).
📋 Manual Details
Coverage Areas
Covered Years:
2007, 2008, 2009, 2010, 2011
Page Count
Estimated Pages:
250+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full Engine Overhaul, Top End, Bottom End, Lubrication System, Cooling System (Liquid Cooled)
Fuel System:
Carburetor Specifications (Dell'Orto PHVA 17.5 BD), Fuel Tank, Fuel Lines, Fuel Pump (if applicable)
Ignition System:
CDI Unit, Spark Plug Specifications, Ignition Timing
Exhaust System:
Exhaust Pipe, Muffler, Sealing
Transmission Drivetrain:
6-Speed Sequential Gearbox, Clutch Assembly (Wet Multi-Plate), Gear Shifting Mechanism, Final Drive (Chain)
Chassis Frame:
Frame Inspection, Welding, Component Mounting
Suspension:
Front Forks (Marzocchi Upside-Down), Rear Shock Absorber (Monoshock), Linkages, Adjustments
Brakes:
Front Hydraulic Disc Brake (e.g., Grimeca), Rear Hydraulic Disc Brake, Master Cylinders, Calipers, Bleeding Procedures
Electrical System:
Wiring Diagrams, Battery, Lighting (Headlight, Taillight, Indicators), Starter Motor, Alternator, Fuses, Switches
Wheels Tires:
Wheel Specifications, Tire Sizes (e.g., 100/80-17 Front, 130/70-17 Rear), Tire Pressures
Bodywork Trim:
Fairings, Seat, Fuel Tank Cover, Handlebars, Control Levers
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Checks, Chain Adjustment, Brake Pad Replacement, Cooling System Flush, Air Filter Cleaning/Replacement
Troubleshooting:
Diagnostic Procedures for Starting Issues, Running Problems, Electrical Faults, Transmission Issues
Repair Rebuild:
Engine Rebuilds, Clutch Replacement, Suspension Overhaul, Brake System Overhauls, Electrical Component Replacement
Adjustments:
Carburetor Adjustment, Clutch Cable Adjustment, Chain Tension Adjustment, Suspension Preload Adjustment
Technical Depth
Depth:
Comprehensive: From basic routine maintenance to complete engine and transmission disassembly/reassembly.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Quality:
High-resolution scans, clear text and diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke, Single Cylinder, Liquid-Cooled
Displacement:
49.7 cc
Bore X Stroke:
39.5 mm x 40.0 mm
Compression Ratio:
Approx. 8.5:1 (varies slightly by specific tuning)
Performance
Horsepower:
Approx. 2.0 kW (2.7 HP) at 6,500 RPM (Stock, may vary by market regulations)
Torque:
Approx. 3.2 Nm at 6,000 RPM (Stock)
Fuel System
Carburetor Model:
Dell'Orto PHVA 17.5 BD
Fuel Type:
Unleaded Gasoline (RON 95 Recommended)
Fuel Mixture:
Automatic Oil Injection (Separate Reservoir)
Lubrication
Engine Oil Type:
2-Stroke Synthetic Oil (e.g., Motul 710 2T, Castrol Power 1 Racing 2T)
Engine Oil Capacity:
Approx. 0.8 Liters (for gearbox oil, not 2-stroke mix)
Cooling System
Coolant Type:
Ethylene Glycol Based Antifreeze Mixture (50% Water)
Coolant Capacity:
Approx. 0.5 Liters
🔧 Transmission
Standard
Type:
6-Speed Manual, Constant Mesh
Features
Clutch Type:
Wet, Multi-Plate
Final Drive:
Chain Driven
Gear Ratios
1St Gear:
Approx. 32/12 (2.667)
2Nd Gear:
Approx. 29/15 (1.933)
3Rd Gear:
Approx. 27/17 (1.588)
4Th Gear:
Approx. 25/19 (1.316)
5Th Gear:
Approx. 24/21 (1.143)
6Th Gear:
Approx. 23/23 (1.000)
Gearbox Oil Spec
Oil Type:
API SG or higher, SAE 10W/40 Transmission Oil (e.g., Motul Transoil 10W-40, Castrol MTX 10W-40)
📐 Dimensions
Exterior
Length:
Approx. 2070 mm (RX 50), 2050 mm (SX 50)
Width:
Approx. 810 mm (RX 50), 790 mm (SX 50)
Height:
Approx. 1160 mm (RX 50), 1150 mm (SX 50)
Wheelbase:
Approx. 1400 mm
Weights
Dry Weight:
Approx. 104 kg (RX 50), 103 kg (SX 50)
Gross Weight Limit:
N/A (Refer to owner's manual for specific limits)
Cargo
Cargo Capacity:
N/A (No dedicated cargo features)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is assessed differently, focus on rider aids and build quality)
Active Features
Braking System:
Hydraulic Disc Brakes Front and Rear for effective stopping power.
Lighting:
Full lighting system (headlight, taillight, brake light, turn signals) for visibility.
Passive Features
Chassis Design:
Robust frame construction for stability.
Tires:
Sport-oriented tires for good grip.
💡 Technology Features
Infotainment
Features:
N/A (Basic motorcycle instrumentation: speedometer, tachometer, odometer, warning lights)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or 1 year (whichever comes first). Check gearbox oil level more frequently.
Spark Plug Check:
Every 3,000 km
Air Filter Cleaning:
Every 3,000 km or as needed based on operating conditions.
Chain Adjustment:
Every 1,000 km or as needed.
Brake Fluid Change:
Every 2 years.
Fluid Specifications
Transmission Oil Part Number:
Refer to manual for specific part number, generally any quality 10W-40 transmission oil.
Coolant Part Number:
Refer to manual for specific part number, typically any quality glycol-based coolant.
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, piston rings, spark plugs, chain and sprockets due to 2-stroke engine operation and potential hard use.
Electrical Gremlins:
Wiring harness connections can sometimes corrode or loosen with age and vibration, affecting lights or ignition.
Carburetor Fouling:
Dell'Orto carburetors can require periodic cleaning and adjustment, especially if using lower quality fuel or oil.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A., an Italian motorcycle manufacturer with a strong racing heritage.
Model Evolution
Segment History:
The RX and SX lines are Aprilia's well-established offerings in the competitive 50cc off-road and supermoto segments, evolving from earlier models.
Generation Notes:
This generation refined the styling and technology over previous 50cc models, incorporating modern design cues.
Production
Production Period:
2007-2011 (for this specific manual coverage)
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Segment Awards:
N/A (Specific awards for this model are not widely publicized, but Aprilia's 50cc line is generally well-regarded for performance and styling in its class.)
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