Kawasaki Concours 14 2007-2013 Workshop Service Manual
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🏷️ Basic Information Identification Make: Kawasaki Model: Concours 14 Model Code: ZG1400 Generation Generation Name: First Generation Generation Years: 2007-2014 Codes Vin Prefix: JKAZG1400 👋 Introduction Market Position Motorcycle Segment: Sport Touring Motorcycle Target Audience: Touring riders, sportbike enthusiasts seeking comfort and performance for long distances Competitive Analysis Key Competitors Era: BMW K1200GT, Honda ST1300, Yamaha FJR1300 Key Features Model Distinguishing Features: Powerful 1352cc engine, shaft drive, advanced aerodynamics, comfortable ergonomics for long-distance touring, ABS (on many models) 📋 Manual Details Coverage Areas Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Engine Variants Covered: All variants of the 1352cc inline-four engine Page Count Total Pages: 803 Manual Type Manual Category: Workshop Service Manual Primary Purpose: Repair and Maintenance Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, disassembly, assembly, component inspection, valve adjustment, timing chain, piston, crankshaft, cylinder head, lubrication system Engine Fuel System: Fuel injection system (EFI), throttle bodies, fuel pump, injectors, fuel pressure regulation, evaporative emission control system Engine Ignition System: Ignition coils, spark plugs, ECU control, ignition timing Cooling System: Radiator, cooling fan, thermostat, water pump, coolant hoses, fluid specifications and capacity Exhaust System: Exhaust pipes, mufflers, catalytic converter, emission control related components Transmission Drivetrain: Clutch operation, gearbox disassembly and assembly, final drive, driveshaft, universal joints Chassis Frame: Frame inspection, steering head bearing adjustment and replacement Suspension: Front fork overhaul, rear shock absorber adjustment and replacement, linkage maintenance Brakes: Brake system operation, hydraulic system, brake fluid replacement and bleeding, caliper overhaul, master cylinder, ABS system (if applicable) Wheels Tires: Wheel bearing inspection and replacement, tire pressure specifications, wheel alignment (basic checks) Electrical System: Battery, charging system (alternator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, wiring diagrams, fuses, relays Instrumentation Controls: Dashboard instruments, switches, controls, throttle and clutch cable adjustment Bodywork Fairings: Fairing removal and installation, body panel repair and replacement, seat, luggage system components Procedures Included Maintenance Procedures: Oil change, filter replacement, air filter cleaning/replacement, coolant flush and fill, brake fluid change, chain lubrication and adjustment (if applicable), spark plug replacement, battery maintenance Troubleshooting: Diagnostic charts, symptom-based troubleshooting for engine, electrical, and mechanical issues Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation Adjustment Procedures: Engine idle speed, throttle cable free play, clutch lever free play, suspension sag (if adjustable), headlight aim Technical Specifications: Torque values for all fasteners, critical clearances, fluid capacities, electrical specifications, emissions data Special Tool Usage: Identification and usage instructions for specialized tools required for specific repair tasks Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds Diagnostic Capabilities: Detailed diagnostic procedures and troubleshooting flowcharts Illustrations Diagrams: Extensive use of detailed illustrations, exploded diagrams, drawings, and photographs for visual guidance 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable Searchability: Likely text-searchable within the PDF, enhancing usability Binding Type Digital Format Advantage: Instant download, no physical shipping, accessible immediately Paper Type Software Requirement: Adobe Reader or compatible PDF viewer Compatibility Operating Systems: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Type: 1352cc, Liquid-cooled, DOHC, 16-valve, Inline-four Bore X Stroke: 84.0 x 61.0 mm Compression Ratio: 10.7:1 Performance Horsepower Approx: 153 hp @ 8,800 rpm (claimed) Torque Approx: 102 lb-ft @ 6,200 rpm (claimed) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual throttle valves Fuel Type: Unleaded gasoline, 87 octane or higher 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Optional Transmission: N/A Features Drive Type: Shaft Drive 📐 Dimensions Exterior Length: 2,230 mm (87.8 in) Width: 790 mm (31.1 in) Height: 1,345 mm (53.0 in) (adjustable windscreen in highest position) Wheelbase: 1,520 mm (59.8 in) Weights Curb Weight: Approx. 303 kg (668 lbs) 🛡️ Safety Features Ratings ABS Availability: Standard on most models, optional on some early variants Active Features Braking System: Hydraulic disc brakes, front and rear, K-ACT (Kawasaki Advanced Coactive-braking Technology) ABS system often integrated Passive Features Frame Construction: Monocoque aluminum frame providing rigidity and rider protection 💡 Technology Features Infotainment Features: While not an infotainment system in the modern sense, includes a comprehensive instrument cluster with analog tachometer and digital speedometer, fuel gauge, clock, gear position indicator, and various warning lights. Driver Assistance ABS: Kawasaki's K-ACT (Kawasaki Advanced Coactive-braking Technology) ABS, integrating front and rear brake application for enhanced stability. Connectivity Features: No direct smartphone connectivity; basic electrical system diagnostics focus on wiring and component functionality. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles or 12 months (refer to manual for exact recommendation) Valve Clearance Check: Typically at 15,000 miles (refer to manual for exact recommendation) Fluid Specifications Engine Oil Type: API SG, SH, SJ, or SL classification, SAE 10W-40 viscosity Engine Oil Capacity: Approx. 4.0 L (4.2 US qt) without filter change, 4.2 L (4.4...
1,345 mm (53.0 in) (adjustable windscreen in highest position)
Wheelbase:
1,520 mm (59.8 in)
Weights
Curb Weight:
Approx. 303 kg (668 lbs)
🛡️ Safety Features
Ratings
ABS Availability:
Standard on most models, optional on some early variants
Active Features
Braking System:
Hydraulic disc brakes, front and rear, K-ACT (Kawasaki Advanced Coactive-braking Technology) ABS system often integrated
Passive Features
Frame Construction:
Monocoque aluminum frame providing rigidity and rider protection
💡 Technology Features
Infotainment
Features:
While not an infotainment system in the modern sense, includes a comprehensive instrument cluster with analog tachometer and digital speedometer, fuel gauge, clock, gear position indicator, and various warning lights.
Driver Assistance
ABS:
Kawasaki's K-ACT (Kawasaki Advanced Coactive-braking Technology) ABS, integrating front and rear brake application for enhanced stability.
Connectivity
Features:
No direct smartphone connectivity; basic electrical system diagnostics focus on wiring and component functionality.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles or 12 months (refer to manual for exact recommendation)
Valve Clearance Check:
Typically at 15,000 miles (refer to manual for exact recommendation)
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ, or SL classification, SAE 10W-40 viscosity
Engine Oil Capacity:
Approx. 4.0 L (4.2 US qt) without filter change, 4.2 L (4.4 US qt) with filter change (refer to manual)
Coolant Type:
Kawasaki Motorcycle Coolant (or equivalent ethylene glycol-based anti-freeze and pure water mixture, 50/50 ratio)
Some owners report intermittent issues with the ECU or electrical connectors; proper maintenance of the charging system is crucial.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries, Motorcycle & Engine division, known for performance and innovation
Model Evolution
Concours Lineage:
Successor to the Kawasaki GTR1000 (Concours), introduced as a significantly updated and more powerful model
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards might not be easily cataloged, the Concours 14 was widely recognized by motorcycle publications and riders for its performance and touring capabilities within its class.
Ratings
Rider Reviews:
Consistently praised for its powerful engine, comfortable ride, and impressive handling for a large sport-touring motorcycle.
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