Aprilia RS125 RS 125 2007 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2007 Codes Vehicle Code: Not specified in product information Engine Code: Not specified in product information 👋 Introduction Market Position Market Position: The Aprilia RS125 is a popular lightweight sportbike, appealing to riders seeking a blend of performance, style, and track-day capability in a manageable package. Competitive Analysis Competitive Analysis: Competes with other 125cc sportbikes from manufacturers like Yamaha (YZF-R125), Honda (CBR125R), and KTM (RC 125), often distinguished by its Italian flair and often more potent engine for its class. Key Features Key Features Of Vehicle: Agile handling, sporty design inspired by larger Aprilia racers, potent two-stroke engine (for its class), capable of spirited riding and track day use. Manual Value Proposition Manual Value Proposition: Provides enthusiasts and DIY mechanics with the professional-grade information needed to maintain, repair, and optimize their Aprilia RS125, leading to significant cost savings and enhanced vehicle longevity. 📋 Manual Details Coverage Areas Coverage Areas List: • General Information • Fuel System • Cooling System • Engine Top End • Clutch • Engine Lubrication System • Engine Removal/Installation • Crankshaft/Transmission • Wheels/Tires • Final Drive • Brakes • Suspension • Steering • Frame • Electrical System • Appendix Page Count Page Count: Hundreds of pages Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems Covered List: • Fuel System (carburetor tuning, fuel pump, fuel lines, fuel tank) • Cooling System (radiator, coolant, water pump, thermostat) • Engine Top End (cylinder head, valves, camshaft, piston, cylinder) • Clutch (clutch operation, plates, springs, levers) • Engine Lubrication System (oil pump, oil filter, oil passages, oil type) • Crankshaft/Transmission (crankshaft balancing, bearings, gears, shift drum, transmission oil) • Final Drive (chain, sprockets, chain tension adjustment, lubrication) • Brakes (hydraulic system, calipers, pads, discs, master cylinders, bleeding procedures) • Suspension (front forks, rear shock absorber, linkages, spring rates, damping adjustments) • Steering (handlebars, steering stem, bearings, alignment) • Frame (chassis integrity, welding, frame components, alignment checks) • Electrical System (wiring diagrams, battery, charging system, ignition system, lighting, starter motor, sensors, ECU) Procedures Included Procedures Included List: • Routine maintenance (oil changes, filter replacements, chain lubrication, brake pad inspection) • Troubleshooting (diagnosing common problems, error codes) • Disassembly and Reassembly (detailed step-by-step guides for all major components) • Component Inspection and Testing (measuring clearances, checking for wear) • Repair Procedures (replacing seals, gaskets, bearings, and other worn parts) • Calibration and Adjustment (carburetor synchronization, brake lever adjustment) • Electrical Diagnostics (using multimeters, interpreting wiring diagrams) • Performance Tuning (carburetor jetting, exhaust system considerations) • Winterization and Storage Procedures Technical Depth Technical Depth: Comprehensive (from basic maintenance to detailed engine and electrical system repairs) 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format) Print Quality Print Quality: Full Printable (high resolution for clear printing) Binding Type Binding Type: Digital Download (no physical binding) Paper Type Paper Type: Not Applicable (Digital format) Zoom Capability Zoom Capability: Yes (allows zooming in on diagrams and text) Searchability Searchability: Likely searchable text within PDF, facilitating quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 125cc (approximate) Performance Horsepower: Typically in the range of 30-34 HP (depending on specific market restrictions and tuning) Torque: Not explicitly specified, but characteristic of a high-revving 125cc two-stroke. Fuel System Fuel Delivery: Carburetor (likely a Dell'Orto PHBH/PHVA series, specified within the manual) Engine Lubrication Lubrication System: Premix or oil injection system (manual will detail which system applies and the correct oil) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Transmission Features: Wet multi-plate clutch, gear-driven primary drive, chain final drive. Fluid Specifications Transmission Oil Type: Manual will specify the exact API GL rating and viscosity (e.g., SAE 80W/90 or 75W-90). 📐 Dimensions Exterior Wheelbase: Approximately 1360 mm (53.5 inches) Weights Dry Weight: Approximately 131 kg (288.8 lbs) Fuel Tank Capacity: Approximately 7.2 liters (1.9 US gal) 🛡️ Safety Features Ratings Safety Ratings: No specific safety ratings available as it is a motorcycle. Active Features Active Safety Features: Disc brakes front and rear, responsive suspension for stability. Passive Features Passive Safety Features: Chassis design for rider protection in typical motorcycle incidents. 💡 Technology Features Infotainment Infotainment Features: Basic analogue/digital instrument cluster (speedometer, tachometer, odometer, trip meter, coolant temperature). Driver Assistance Driver Assistance Features: N/A (motorcycle) Connectivity Connectivity Features: N/A (motorcycle) Lighting Lighting Technology: Halogen headlight, LED tail light and indicators (standard for the era). 🔧 Maintenance Service Intervals Service Intervals Overview: The manual will detail specific intervals for oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid flush, and valve clearance checks (if applicable to the 2-stroke design). Fluid Specifications Engine Oil Type: Manual will specify recommended 2-stroke oil (e.g., Castrol TTS, Motul 710) and the correct oil for the...
The Aprilia RS125 is a popular lightweight sportbike, appealing to riders seeking a blend of performance, style, and track-day capability in a manageable package.
Competitive Analysis
Competitive Analysis:
Competes with other 125cc sportbikes from manufacturers like Yamaha (YZF-R125), Honda (CBR125R), and KTM (RC 125), often distinguished by its Italian flair and often more potent engine for its class.
Key Features
Key Features Of Vehicle:
Agile handling, sporty design inspired by larger Aprilia racers, potent two-stroke engine (for its class), capable of spirited riding and track day use.
Manual Value Proposition
Manual Value Proposition:
Provides enthusiasts and DIY mechanics with the professional-grade information needed to maintain, repair, and optimize their Aprilia RS125, leading to significant cost savings and enhanced vehicle longevity.
Halogen headlight, LED tail light and indicators (standard for the era).
🔧 Maintenance
Service Intervals
Service Intervals Overview:
The manual will detail specific intervals for oil changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake fluid flush, and valve clearance checks (if applicable to the 2-stroke design).
Fluid Specifications
Engine Oil Type:
Manual will specify recommended 2-stroke oil (e.g., Castrol TTS, Motul 710) and the correct oil for the separate injection system if equipped.
Coolant Type:
Manual will specify the type of antifreeze/coolant and the mixture ratio (e.g., ethylene glycol-based).
Brake Fluid Type:
Manual will specify DOT standard (e.g., DOT 4).
Known Issues
Common Issues:
Potential issues may include wear on power valve components, carburetor jetting sensitivity to altitude/temperature, clutch wear due to aggressive riding, and exhaust system carbon buildup. The manual will provide diagnosis and repair for these.
Tune Up Procedures
Tune Up Procedures:
Includes carburetor cleaning and adjustment, spark plug replacement, air filter service, and checking of all fluid levels and chain tension.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Aprilia has a rich history in motorcycle racing, particularly in smaller displacement categories, which influences the design and performance of models like the RS125.
Model Evolution
Model Evolution:
The RS125 has been a flagship model for Aprilia in the 125cc sportbike segment for many years, undergoing several updates to styling, engine performance, and chassis components since its introduction.
Production
Production Years:
The RS125 has been in production for many years, with the 2007 model representing a specific iteration within its lifecycle.
🏆 Awards & Recognition
Recognitions
Recognitions:
The RS125 is often lauded for its handling and track-day performance within the 125cc class, frequently a favorite among young riders and track day enthusiasts.
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