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Daihatsu Copen 2007 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2007 Chassis Code: L880K Body Style: 2-door convertible coupe 👋 Introduction Market Position Niche: Compact kei sports convertible, popular for its unique styling and engaging driving experience, particularly in Asian markets. Competitive Analysis Competitors: Other small sports cars and convertibles of its era, though its kei car classification provides a distinct market segment. Competed indirectly with vehicles like the Mazda MX-5 Miata in spirit. Key Features Distinctive Design: Iconic 'BMW MINI-esque' styling, electric folding hardtop roof. Driving Experience: Nimble handling, responsive turbocharged engine, open-top motoring pleasure. Manual Value Proposition Cost Saving: Enables owners to perform maintenance and repairs themselves, saving an estimated $50-$60 per hour on labor costs. Information Source: Provides the same detailed information used by professional technicians and mechanics. 📋 Manual Details Coverage Areas General Maintenance: Included Troubleshooting: Included Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagram: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering: Included Cooling System: Included Fuel Injection Fuel System: Included Emission System: Included Heater Air Conditional: Included Engine Control System: Included Chassis Body: Included Restraint System: Included Interior: Included Differential Drive: Included Axle: Included Page Count Estimated Pages: Hundreds (exact count not specified, but implies comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Fuel System, Emission Control, Cooling System, Drivetrain (Differential, Axles) Chassis: Brake System, Suspension, Steering Electrical: Complete Electrical System, Wiring Diagrams, Engine Control System Body Interior: Chassis/Body, Interior Components, Restraint System (Airbags, Seatbelts) Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Fluid Checks and Changes Diagnostics: Troubleshooting Guide, Electrical System Diagnostics Repair Rebuild: Step-by-step repair procedures for all covered systems, including engine, transmission, brakes, suspension, steering, and more. Restoration: Detailed information applicable to restoring all aspects of the vehicle. Technical Depth Depth: Comprehensive factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, and advanced diagnostics. Completeness Coverage: ALL STYLES COVERED. Complete official full factory service repair manual. 📊 Manual Specifications File Format Format: PDF Compatibility: Works on all PC based Windows operating systems and Mac. Print Quality Printability: Printable without any restriction. Can print individual pages, chapters, or the entire manual. Resolution: High resolution Binding Type Binding: Digital download (printable) Paper Type Paper Type Equivalent: N/A (digital format) Searchability Text Search: Searchable PDF for quick information retrieval. Delivery Delivery Method: Instant download link after payment. Requirements Software Required: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Code: JDM: JB-DET, Export: JB-DET (1.3L DOHC Turbocharged) Engine Displacement Displacement: 1298cc (1.3 Liters) Engine Type Configuration: Inline-4, 16-valve, DOHC Performance Horsepower: 63 kW (85 PS; 84 bhp) @ 6000 rpm (JDM regulations, actual output may vary slightly) Torque: 120 Nm (89 lb-ft) @ 3400 rpm (JDM regulations) Fuel System Induction: Intercooled Turbocharger, Electronic Fuel Injection (EFI) Bore Stroke Bore: 72.0 mm Stroke: 79.6 mm Compression Ratio Ratio: 8.2:1 Cooling System Type: Water-cooled, pressurized system 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Clutch: Hydraulically operated, dry single plate Gear Ratios Manual 1St: 3.467 Manual 2Nd: 2.056 Manual 3Rd: 1.480 Manual 4Th: 1.071 Manual 5Th: 0.850 Manual Reverse: 3.333 Manual Final Drive: 3.933 📐 Dimensions Exterior Length: 3395 mm (133.7 in) Width: 1475 mm (58.1 in) Height: 1245 mm (49.0 in) Wheelbase: 2230 mm (87.8 in) Front Track: 1290 mm (50.8 in) Rear Track: 1275 mm (50.2 in) Weights Curb Weight: 830-850 kg (1829-1874 lbs) (depending on transmission and trim) Gross Vehicle Weight Rating: Approx. 1100 kg (2425 lbs) Wheels Tires Standard Wheel Size: 15 inch Standard Tire Size: 165/50R15 Bolt Pattern: 4x100 Center Bore: 54.1 mm 🛡️ Safety Features Ratings Safety Standards: Designed to meet Japanese kei car safety regulations. Specific international crash test ratings may vary or be unavailable. Active Features ABS: Available on certain trims/markets Ebd: Electronic Brake-force Distribution (often paired with ABS) Passive Features Airbags: Driver and Passenger Airbags Seatbelts: 3-point front seatbelts with pretensioners Body Structure: Reinforced chassis and A-pillars to compensate for convertible nature. 💡 Technology Features Infotainment Head Unit: Factory radio with AM/FM and CD player. Aftermarket options common. Speakers: Typically 2 or 4 speakers. Driver Assistance Power Steering: Hydraulic Power Steering Cruise Control: Available on some higher trims or as an option. Connectivity Aux Input: Rarely standard, often requires aftermarket modification. Convertible Roof Operation: Fully automatic electric retractable hardtop. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on visual inspection. Spark Plug Replacement: Iridium plugs typically last 60,000-100,000 miles (96,000-160,000 km). Coolant Change: Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years. Fluid Specifications Engine Oil: API SN/SP or ILSAC GF-6A compliant, viscosity typically 5W-30 or...
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Daihatsu Copen 2007 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Copen
Year:
2007
Chassis Code:
L880K
Body Style:
2-door convertible coupe
👋 Introduction
Market Position
Niche:
Compact kei sports convertible, popular for its unique styling and engaging driving experience, particularly in Asian markets.
Competitive Analysis
Competitors:
Other small sports cars and convertibles of its era, though its kei car classification provides a distinct market segment. Competed indirectly with vehicles like the Mazda MX-5 Miata in spirit.
Key Features
Distinctive Design:
Iconic 'BMW MINI-esque' styling, electric folding hardtop roof.
Driving Experience:
Nimble handling, responsive turbocharged engine, open-top motoring pleasure.
Manual Value Proposition
Cost Saving:
Enables owners to perform maintenance and repairs themselves, saving an estimated $50-$60 per hour on labor costs.
Information Source:
Provides the same detailed information used by professional technicians and mechanics.
📋 Manual Details
Coverage Areas
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Wiring Diagram:
Included
Electrical System:
Included
Suspension:
Included
Periodic Lubrication:
Included
Steering:
Included
Cooling System:
Included
Fuel Injection Fuel System:
Included
Emission System:
Included
Heater Air Conditional:
Included
Engine Control System:
Included
Chassis Body:
Included
Restraint System:
Included
Interior:
Included
Differential Drive:
Included
Axle:
Included
Page Count
Estimated Pages:
Hundreds (exact count not specified, but implies comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Fuel System, Emission Control, Cooling System, Drivetrain (Differential, Axles)
Chassis:
Brake System, Suspension, Steering
Electrical:
Complete Electrical System, Wiring Diagrams, Engine Control System
Body Interior:
Chassis/Body, Interior Components, Restraint System (Airbags, Seatbelts)
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Fluid Checks and Changes
Diagnostics:
Troubleshooting Guide, Electrical System Diagnostics
Repair Rebuild:
Step-by-step repair procedures for all covered systems, including engine, transmission, brakes, suspension, steering, and more.
Restoration:
Detailed information applicable to restoring all aspects of the vehicle.
Technical Depth
Depth:
Comprehensive factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, and advanced diagnostics.
Completeness
Coverage:
ALL STYLES COVERED. Complete official full factory service repair manual.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Works on all PC based Windows operating systems and Mac.
Print Quality
Printability:
Printable without any restriction. Can print individual pages, chapters, or the entire manual.
Resolution:
High resolution
Binding Type
Binding:
Digital download (printable)
Paper Type
Paper Type Equivalent:
N/A (digital format)
Searchability
Text Search:
Searchable PDF for quick information retrieval.
Delivery
Delivery Method:
Instant download link after payment.
Requirements
Software Required:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Code:
JDM: JB-DET, Export: JB-DET (1.3L DOHC Turbocharged)
Engine Displacement
Displacement:
1298cc (1.3 Liters)
Engine Type
Configuration:
Inline-4, 16-valve, DOHC
Performance
Horsepower:
63 kW (85 PS; 84 bhp) @ 6000 rpm (JDM regulations, actual output may vary slightly)
Torque:
120 Nm (89 lb-ft) @ 3400 rpm (JDM regulations)
Fuel System
Induction:
Intercooled Turbocharger, Electronic Fuel Injection (EFI)
Bore Stroke
Bore:
72.0 mm
Stroke:
79.6 mm
Compression Ratio
Ratio:
8.2:1
Cooling System
Type:
Water-cooled, pressurized system
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Clutch:
Hydraulically operated, dry single plate
Gear Ratios
Manual 1St:
3.467
Manual 2Nd:
2.056
Manual 3Rd:
1.480
Manual 4Th:
1.071
Manual 5Th:
0.850
Manual Reverse:
3.333
Manual Final Drive:
3.933
📐 Dimensions
Exterior
Length:
3395 mm (133.7 in)
Width:
1475 mm (58.1 in)
Height:
1245 mm (49.0 in)
Wheelbase:
2230 mm (87.8 in)
Front Track:
1290 mm (50.8 in)
Rear Track:
1275 mm (50.2 in)
Weights
Curb Weight:
830-850 kg (1829-1874 lbs) (depending on transmission and trim)
Gross Vehicle Weight Rating:
Approx. 1100 kg (2425 lbs)
Wheels Tires
Standard Wheel Size:
15 inch
Standard Tire Size:
165/50R15
Bolt Pattern:
4x100
Center Bore:
54.1 mm
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet Japanese kei car safety regulations. Specific international crash test ratings may vary or be unavailable.
Active Features
ABS:
Available on certain trims/markets
Ebd:
Electronic Brake-force Distribution (often paired with ABS)
Passive Features
Airbags:
Driver and Passenger Airbags
Seatbelts:
3-point front seatbelts with pretensioners
Body Structure:
Reinforced chassis and A-pillars to compensate for convertible nature.
💡 Technology Features
Infotainment
Head Unit:
Factory radio with AM/FM and CD player. Aftermarket options common.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Power Steering:
Hydraulic Power Steering
Cruise Control:
Available on some higher trims or as an option.
Connectivity
Aux Input:
Rarely standard, often requires aftermarket modification.
Convertible Roof
Operation:
Fully automatic electric retractable hardtop.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on visual inspection.
Spark Plug Replacement:
Iridium plugs typically last 60,000-100,000 miles (96,000-160,000 km).
Coolant Change:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-4 years.
Fluid Specifications
Engine Oil:
API SN/SP or ILSAC GF-6A compliant, viscosity typically 5W-30 or 5W-40 (refer to manual for exact specification).
Transmission Fluid Manual:
API GL-4 SAE 75W-90 Gear Oil (or similar, check manual for specific part number/type).
Transmission Fluid Automatic:
Dexron III/VI compatible ATF (Automatic Transmission Fluid).
Brake Fluid:
DOT 3 or DOT 4
Coolant:
Ethylene glycol-based, typically a pink or red coolant (long-life type). Consult manual for specific type/color.
Known Issues
Turbocharger:
Potential for wear or seal failure, especially if not maintained with correct oil and intervals. Oil consumption can be an indicator.
Electrical Corrosion:
Common in older vehicles, especially with exposed wiring or connectors, particularly related to the convertible roof mechanism.
Convertible Roof Mechanism:
Hydraulic leaks, motor failure, or binding issues with the electric roof system.
Suspension Components:
Wear on bushings and ball joints due to the car's sporty nature and often spirited driving.
Ignition Coils:
Can fail over time, leading to misfires or rough running.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Known for producing small, economical, and often quirky vehicles, particularly kei cars.
Model Evolution
First Generation:
Introduced in 2002, the L880K generation was a significant update, offering improved styling, performance, and features, including the electric retractable hardtop.
2007 Update:
The 2007 model year typically falls within the facelifted L880K generation, which received minor styling tweaks and feature updates over its production run.
Production
Production Period:
2002–2012
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Kei Car Status:
Recognized as a prominent and desirable kei sports car, earning acclaim within its segment.
Ratings
Customer Satisfaction:
Generally high among enthusiasts who appreciate its unique character and driving dynamics.
Certifications
Manual Authenticity:
Genuine Factory Service Manual (as stated in product description).
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